I ordered some of this Duocel stuff. It's sheets of 'foamed' 6101-T6 aluminum. I'm going to form a brick that will slip into the stock oil filler tower and hopefully provide significant oil vapor separation from the crankcase ventilation air. Ideally, by slipping this into the stock tower, I can run the breather tube to a carb or FI intake and not have to stress/dealwith large quantities of oil collecting in the intake or fouling the carbs.
Why not a traditional foam? This stuff won't break down over time.
Not cheap though. Each 4" x 4" x 0.5" sheet is $30.
Oh and if this works it'll appear Original while being Custom.
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Interesting.
I like the V-bar project better
If this foam had bits fall off over time, is there any way those aluminum foam crumbs would get into the flow of the oiling system? Bits would be caught by the oil filter before reaching delicate internals?
On my bug with a CB tower I used a copper sponge like thing I found at my hardware store. Worked great! Damn sponge would eventually get saturated and not breathe as well. This was an 7500 RPM / 2275 / Type I motor.
Seems like it's perfect for this application. See below:
Liquid/Gas Separators - The three-dimensional continuous ligament structure of Duocel foam promotes complete removal of entrained liquids. Aluminum foam alone or with standard surface treatments ensures long life and low maintenance. With up to 97% void volume, extremely small pressure drops can be achieved. The continuously connected aluminum structure prevents particle generation from within the liquid/gas separator.
Nice find, that's cool stuff.
Now the question is if its weldable...that would probably make great fuel tank baffles.
Wow, what a strange material. It certainly looks cool!
But it's not ALUMINUM.
I'm going to get this stuff electropolished so that it's so shiny it glows in the dark. BLING BLING! Just kidding.
A little OT but, who made those aluminum tower oil filler assemblies?
And, for Andy's idea, a normally closed NC relay would allow the cap to act as a switch to turn on said LED, if the cap was conductive with matching contacts on the tower.
/6 oil tank screen
vibrtaion will be the enemy here, so make sure teh metal foam you use will not vibrate aginst the supports adn that could cuase wear inducing particles to get into the motor. maybe some sort of silicone (oil proof) seal around the foam to were you attach it to the motor would be good.
I have used a copper foam before, used it in a helium 3 isotope, zero gravity refridgeration unit for use on cooling space based sensors. neat stuff. the copper foam had the corect pore size to help seperate the Helium 3 from Helium (liquid), this is what drove the refridgeration cycle.
Pretty cool, i've seen our waterjet guy cutting that stuff out before. We have some special metal foam thats about 1,000 per gram !
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