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> Head temps, HOT, difference between 1 and 3
yarin
post Apr 15 2007, 07:46 AM
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I've got two of the VDO spark plug type head temp sensors. One on cyl 1 and one on cyl 3. I know that cyl 3 is the hottest, but i'm seeing differences of ballpark 30-40 degrees between the two. From the drivers seat I can't accurately read the gauges, so i'm going to move the gauges somewhere else and see how hot the temps get.

On the track the #1 cyl gets to about 365F. The #3 gets hot, unconfortably hot for me. I thinking around 400. I tried retarding timing 5-6 degrees total, didn't seem to make a difference.

A little history: the PO was doing a hill climb and literally melted the right side of the engine (cyl 3 side). He had the head rebuilt and slapped it back together. Before I converted to megasquirt the carbs had all this metal crap (aluminum maybe) welded to the inside of the butterfly valves. I'm thinking this head really had a melt down.

#3 always run hotter than #1, even at idle. I'm going check reading on my stock injection head temp sensor and see what Megasquirt says.

It was bugging the shit out of me at the track. I kept looking over instead of concentrating on the course.

Thanks


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Jake Raby
post Apr 15 2007, 12:11 PM
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The following temps are based on the readings I have seen both on my dyno, in my test car as well as every car I own as I do 92 miles round trip daily, all aircooled. I have been able to see the effects of different temps on engines, MPG and come up with basic rules.

These readings and parameters are ONLY accurate when your sender is the same place as mine, under the spark plug.

Less than 300F- Your engine is well configured, properly tuned and you probably are not driving it hard enough!

300/340F- This is what I consider average for the Performance TIV engine that is well tuned and properly configured. With these temps you'll be getting the best MPG and efficiency from the engine, it will live a long powerful life and you can do valve adjustments at the normal 6K mile interval, since heat isn't sinking your seats and stretching your valves.

350/375- These temps are standard for a STOCK engine with a stock cam at cruise speed, if it is properly tuned. Generally if you are cruising at these speeds as soon as you hit a hill you'll see a spike to a higher level, approaching 400F. If you experience temps of 375 in 5th gear, you may be doing the engine an injustice by keeping the tranny in 5th, hitting a hill with a shift to 4th will keep load off the engine and that reduces engine heat and increases cooling fan speed- 4th gear is a friend to stock engines.

If you see temps in the 375 neighborhoodconstantly you'll be having to reduce the intervals between valve adjustments to maybe 3K miles due to the extreme heat cycling the engine and valve train parts are seeing. Engines that cruise at 375 are generally out of tune or may be misconfigured creating more heat.

375/400- No engine should "cruise" at these temps, not for any reason. Cruising at these temps is a guarantee that under load up hills that you'll be over 400F and thats not acceptable.

400/420- At these temps the rules change, 400 is the magic number that stretches valve train parts and really where cracking issues begin. 400F is OK for a few seconds if climbing to the top of a hill, but don't allow the engine to stay there long. In a perfect world as the needle starts to climb toward 400 the smart driver will grab a lower gear and remove load to cool the engine some, the extra blast from the fan also helps.

420+ Well your engine has been damaged. Go home, do a valve adjustment and see how many valves have "tightened up" from your baking experience. Those valves are the ones that have seen the most damage, so make a note of it and upon teardown (that probably isn't far away) see how those chambers and exhaust ports look as cracks will more than likely be notable with the naked eye.

The other big issue is with guys that get their engine real;ly hot and then immediately pull over and leave the engine running! THIS CRACKS HEADS!!!!!!!! If you get the heads over 400F sustained the best bet is to slow down and use the tranny to moderate the cool down period. If you do stop on the side of the road shut the engine off and allow it to go through it's heat cycle naturally, this will keep the heads from cracking in most cases. The dumb guys pull over leave the engine running and watch the needle drop down to 250F and drive again, those guys cool the engine to quickly and crack heads.

So, there ya go... Thats a short summary of what I have seen for temps and how they effect the engine. Once again THESE ARE ONLY FOR GUYS WITH THE SENDER UNDER THE SPARK PLUG!!! If your sender is there you are not lazy and want the best readings for accurate monitoring of the engine. If your sensor is not there, put it there, OR remove the gauge and throw it away, because the readings you are getting are worthless.

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Posts in this topic
yarin   Head temps, HOT   Apr 15 2007, 07:46 AM
41ghost   pesonally i do not think that the vdo works yery w...   Apr 15 2007, 07:59 AM
Jake Raby   The stock cooling system has imbalance issues betw...   Apr 15 2007, 10:41 AM
BMXerror   Well, is anyone going to ask it? I know this will ...   Apr 15 2007, 11:06 AM
Dave_Darling   Is there a factory spec for "don't get o...   Apr 15 2007, 09:29 PM
41ghost   when i say the temp fluxuates up and down to a poi...   Apr 15 2007, 11:31 AM
yarin   when i say the temp fluxuates up and down to a po...   Apr 15 2007, 11:45 AM
bperry   Also, aren't there 2 different VDO sensor/gaug...   Apr 15 2007, 11:53 AM
Jake Raby   The following temps are based on the readings I ha...   Apr 15 2007, 12:11 PM
41ghost   very usefull info , thanks again jake.   Apr 15 2007, 12:18 PM
computers4kids   The following temps are based on the readings I h...   Apr 15 2007, 12:41 PM
Brando   This question might seem counter-productive, but a...   Apr 15 2007, 12:52 PM
Jake Raby   The stock system is not bad, WHEN IT IS SET UP PRO...   Apr 15 2007, 06:50 PM
41ghost   does it help for cooling to change your 914 engine...   Apr 15 2007, 06:55 PM
Bleyseng   It helps to remove the rain tray by 10-20F on the ...   Apr 15 2007, 07:44 PM
Twystd1   Then there is the question of accuracy of the VDO ...   Apr 15 2007, 08:17 PM
yarin   Exactly... both visual resolution and accuracy. ...   Apr 15 2007, 10:32 PM
bd1308   i have one....works great!   Apr 15 2007, 10:54 PM
Jake Raby   The VDO is not the best instrument for total accur...   Apr 16 2007, 06:22 AM
Joe Ricard   Yarin, you can always back up your VDO gauges with...   Apr 16 2007, 06:51 AM
yarin   Yarin, you can always back up your VDO gauges wit...   Apr 16 2007, 10:40 AM
yarin   I got my gauge. Slight problem.... The spark plug...   May 10 2007, 05:49 PM
toon1   I got my gauge. Slight problem.... The spark plu...   May 10 2007, 05:59 PM
ptravnic   Yarin - As for being able to see both gauges at th...   May 10 2007, 08:57 PM
yarin   Yarin - As for being able to see both gauges at t...   May 10 2007, 09:46 PM
yarin   I emailed tech support, got this response: ...   May 11 2007, 10:10 AM


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