Andyrews Progress Thread, 1/16/22 A Trip to The Red Barn - Lets fab a Firewall! |
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Andyrews Progress Thread, 1/16/22 A Trip to The Red Barn - Lets fab a Firewall! |
Andyrew |
Jun 8 2016, 11:28 PM
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#561
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Spooling.... Please wait Group: Members Posts: 13,377 Joined: 20-January 03 From: Riverbank, Ca Member No.: 172 Region Association: Northern California |
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Andyrew |
Jun 13 2016, 11:39 AM
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#562
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Spooling.... Please wait Group: Members Posts: 13,377 Joined: 20-January 03 From: Riverbank, Ca Member No.: 172 Region Association: Northern California |
Got a little bit of progress done,
Hooked up the ECU and got proper readings! Which means that the wiring job seems to be correct. Pulled the spark plugs and put a little bit of oil down them as well as filled the engine up with oil and tightened the oil line. I tried to crank the starter but it wouldnt do anything. After discussing it with my Audi buddies, its because I do not have the central locking system hooked up. I just need to ground the wire going to the central locking system. So in the meantime I hooked up a test wire to the starter and then set it on the battery post to test to make sure the starter worked. Yup! So I gave it a good couple of 30 second cranks to start to prime the oil system and get the lubrication of the engine going good and ensure there was no strange noises. Everything seemed good! Next step is getting the fuel working, a couple more little things and start this mama jama (IMG:style_emoticons/default/smile.gif) Attached thumbnail(s) |
Chris H. |
Jun 13 2016, 12:08 PM
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#563
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Senior Member Group: Members Posts: 4,048 Joined: 2-January 03 From: Chicago 'burbs Member No.: 73 Region Association: Upper MidWest |
Awesome. Nothing more exciting than when it fires up. If you have the electrical right it will (IMG:style_emoticons/default/beerchug.gif) .
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76-914 |
Jun 13 2016, 02:03 PM
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#564
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Repeat Offender & Resident Subaru Antagonist Group: Members Posts: 13,634 Joined: 23-January 09 From: Temecula, CA Member No.: 9,964 Region Association: Southern California |
Awesome. Nothing more exciting than when it fires up. If you have the electrical right it will (IMG:style_emoticons/default/beerchug.gif) . Uh, that's #2 on the list, Chris. Numero uno es when the ECU Fires and goes up in smoke. Andy, I'd be interested in your pre start diagnosis of your wiring job. In detail if you've time. I don't mind telling you that when I powered up mine the first time I was so nervous you couldn't have driven a ten penny nail up my ass with a sledge hammer. Kent |
Andyrew |
Jun 13 2016, 02:34 PM
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#565
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Spooling.... Please wait Group: Members Posts: 13,377 Joined: 20-January 03 From: Riverbank, Ca Member No.: 172 Region Association: Northern California |
Well, I double checked to make sure there were no loose /exposed wires, I read and re read how the system gets its power, and I hooked up my power wire accordingly.
I grounded all the grounds and installed all the relays per the manuals and what I found on the cars in pick n pull. I left the key off and hooked up power to the system and inspected everything for hot or melting wires, then I hooked up the ECU and turned the key to the on position. Since I dont have the ABS hooked up the dash cluster beeped at me three times (The tuner said he turned that off.... but alas..) I then plugged in my ecu logging software and pulled up the ecu as well as any parameters that it could read at the moment. I also checked fault codes, but my software being the free version basically wouldnt let me check everything, so I left it at that. |
Chris H. |
Jun 14 2016, 09:17 PM
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#566
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Senior Member Group: Members Posts: 4,048 Joined: 2-January 03 From: Chicago 'burbs Member No.: 73 Region Association: Upper MidWest |
What usually causes a melted wire is accidentally electrifying a ground wire. I did it. Luckily it wasn't connected to anything important so I just replaced it. The melting started IMMEDIATELY. Within about 10 seconds the garage was full of magic smoke. I think you're clear of that hurdle.
I think you're in really good shape. You're getting readings from the ECU, everything powered up so its grounded correctly. Time to button up the fuel stuff and fire it up! |
Mike Bellis |
Jun 14 2016, 09:27 PM
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#567
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Resident Electrician Group: Members Posts: 8,346 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None |
I had to open the dash cluster and de-solder the buzzer. Otherwise it will keep beeping 3 times over and over...
The starter relay is interrupted by the clutch switch and central locking. Just remove the central locking interrupt wire/ bypass it. And if the clutch is not pushed in, it won't start. I removed both of these and have the key control the starter relay directly. very easy to do. |
r_towle |
Jun 14 2016, 09:30 PM
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#568
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Custom Member Group: Members Posts: 24,645 Joined: 9-January 03 From: Taxachusetts Member No.: 124 Region Association: North East States |
When you figure all of this out, will you do my 4.2 conversion?
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Andyrew |
Jun 14 2016, 10:13 PM
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#569
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Spooling.... Please wait Group: Members Posts: 13,377 Joined: 20-January 03 From: Riverbank, Ca Member No.: 172 Region Association: Northern California |
I had to open the dash cluster and de-solder the buzzer. Otherwise it will keep beeping 3 times over and over... The starter relay is interrupted by the clutch switch and central locking. Just remove the central locking interrupt wire/ bypass it. And if the clutch is not pushed in, it won't start. I removed both of these and have the key control the starter relay directly. very easy to do. I may have to kill the buzzer, but my tuner said he would tune that out... Hopefully the new guy can. Starter has been taken care of. I grounded the central locking wire and the engine cranks over with the key (IMG:style_emoticons/default/smile.gif) Next on the list is the fuel pump wiring, throw fuel in and fix what is likely a very leaky system. (IMG:style_emoticons/default/dry.gif) |
Andyrew |
Jun 14 2016, 10:18 PM
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#570
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Spooling.... Please wait Group: Members Posts: 13,377 Joined: 20-January 03 From: Riverbank, Ca Member No.: 172 Region Association: Northern California |
When you figure all of this out, will you do my 4.2 conversion? Wiring would probably be similar, but no.. I have probably 3-500 hours into this conversion so far, and a good 50 of it in wiring alone with what is likely another 20 to go before the chassis is all wired. In the future if this conversion gets popular I might entertain making kits or doing all the wiring mods, but its so much custom stuff it just doesnt make sense. You pretty much have to just fabricate everything. |
Andyrew |
Jun 18 2016, 10:03 PM
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#571
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Spooling.... Please wait Group: Members Posts: 13,377 Joined: 20-January 03 From: Riverbank, Ca Member No.: 172 Region Association: Northern California |
Ill fill in details later. Still issues, but this did happen.
https://www.youtube.com/watch?v=qSrB9kXreM4 |
Chris H. |
Jun 18 2016, 11:05 PM
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#572
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Senior Member Group: Members Posts: 4,048 Joined: 2-January 03 From: Chicago 'burbs Member No.: 73 Region Association: Upper MidWest |
Congrats! That's a big payoff moment for hours of tracing wires, cross-referencing diagrams, fabricating, welding, etc, etc. Nice work.
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914forme |
Jun 19 2016, 07:43 AM
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#573
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Times a wastin', get wrenchin'! Group: Members Posts: 3,896 Joined: 24-July 04 From: Dayton, Ohio Member No.: 2,388 Region Association: None |
Huge step, congratulations (IMG:style_emoticons/default/piratenanner.gif)
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mgp4591 |
Jun 19 2016, 08:16 AM
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#574
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914 Guru Group: Members Posts: 5,481 Joined: 1-August 12 From: Salt Lake City Ut Member No.: 14,748 Region Association: Intermountain Region |
Hell yeah! Congratulations! (IMG:style_emoticons/default/aktion035.gif)
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Mueller |
Jun 19 2016, 09:16 AM
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#575
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914 Freak! Group: Members Posts: 17,150 Joined: 4-January 03 From: Antioch, CA Member No.: 87 Region Association: None |
Sounds good, I like!
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Mike Bellis |
Jun 19 2016, 11:28 AM
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#576
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Resident Electrician Group: Members Posts: 8,346 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None |
Awesome! (IMG:style_emoticons/default/piratenanner.gif)
Now all you need to do is finish... (IMG:style_emoticons/default/poke.gif) |
dan10101 |
Jun 19 2016, 09:07 PM
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#577
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TORQUE-o-holic Group: Members Posts: 1,140 Joined: 29-April 03 From: Eagle Point, Or Member No.: 626 Region Association: Pacific Northwest |
I like the tune it plays wish I could have been there to hear it. But, I'd rather have it happen without me than not happen with me.
Is is it loud, 11 of 10 or 9 of 10? I like it either way! |
Andyrew |
Jun 19 2016, 10:10 PM
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#578
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Spooling.... Please wait Group: Members Posts: 13,377 Joined: 20-January 03 From: Riverbank, Ca Member No.: 172 Region Association: Northern California |
Its louder than I expected. Its basically 3" straight pipe..
I dont think the mufflers do much at all (IMG:style_emoticons/default/smile.gif) I might need to put a chambered muffler in there somewhere. Cruising on the freeway may be a bit.. loud. |
76-914 |
Jun 20 2016, 08:19 AM
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#579
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Repeat Offender & Resident Subaru Antagonist Group: Members Posts: 13,634 Joined: 23-January 09 From: Temecula, CA Member No.: 9,964 Region Association: Southern California |
Ill fill in details later. Still issues, but this did happen. https://www.youtube.com/watch?v=qSrB9kXreM4 Congrats Andrew. (IMG:style_emoticons/default/piratenanner.gif) We need a Gene Wilder avatar that screams "It's alive". (IMG:style_emoticons/default/beerchug.gif) |
matthepcat |
Jun 20 2016, 10:02 AM
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#580
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Meat Popsicle Group: Members Posts: 1,462 Joined: 13-December 09 From: Saratoga CA Member No.: 11,125 Region Association: Northern California |
You might try some exhaust inserts. I used a brand called "car chemistry" on my old V8 and was able to reduce some drone. Not sure on a turbo car though.
Sounds great Its louder than I expected. Its basically 3" straight pipe.. I dont think the mufflers do much at all (IMG:style_emoticons/default/smile.gif) I might need to put a chambered muffler in there somewhere. Cruising on the freeway may be a bit.. loud. |
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