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> Mihai's Progress Thread!, One more.
thesey914
post Sep 7 2005, 12:29 PM
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Mihai, no criticism intended....just wanted to know what the protocol is as I need to do a similar repair. I have a hole in one of my 'longs where the front support for the door step has rotted? out. As its hidden by the sill covers I will weld a hefty thick patch on and seam weld it.
My way of looking at it is although the car is spot welded at the factory the piece I'm repairing is one complete metal pressing and therefore needs to be solid.
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michelko
post Sep 7 2005, 02:01 PM
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German TÜV does not accept seam weld on chassis parts. You have to spotweld those areas because of the "heat-treatment".
The heat will cause a hardening effect on the metal and it maybe will crack at these hardened areas. Spot welding didn´t put that much heat in the structure then a coninuous seam weld.

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thesey914
post Sep 7 2005, 03:07 PM
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Thanks michelko, what the TUV says is good enough for me!!
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Evill Ed
post Sep 7 2005, 03:47 PM
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Technically what Mihai did was plug weld, where he filled in a predrilled hole with weld. These are very strong welds. I use plug welds often with some short stitch welds around the perimeter. This is exactly how I made the same repairs to my 914, and believe me, I tested the integrity of those welds on a regular basis (IMG:http://www.914world.com/bbs2/html/emoticons/biggrin.gif)

Good job Mihai, you should be proud of your work, it looks very professional.

Look forward to seeing you next week.

Regards,
Ed
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mihai914
post Jul 31 2006, 07:38 PM
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Well it's been quite some time I haven't done anything except freak out when seing the work behind and ahead of me. I finally have some worthy progress!

I finally pulled the engine out due to major leaks everywhere. Everything went smooth. I don't event know where to start to clean all the mess on the engine.


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mihai914
post Jul 31 2006, 07:45 PM
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And this is reason number two for pulling the engine out (IMG:style_emoticons/default/sad.gif)

I know replacing the console would be best but time is a factor since I want to drive it to the ECR.

Camber on both wheels is the same, and I don't have 20 shims on the passenger side. I drove it like this over 1000 miles waiting for the wheel to start going in and nothing yet. That's why I'm considering patching especially after seeing Racer Chris fixing that track car.


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mihai914
post Jul 31 2006, 07:47 PM
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At least the Hell Hole and battery tray are pretty solid!


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mihai914
post Jul 31 2006, 07:49 PM
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The other Hell Hole was nasty, it turned into a compost maker.


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mihai914
post Jul 31 2006, 07:52 PM
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Finally for the interested, a picture of the engine bay sticker with some specs, the most interesting one is the oil temp 122-158°F ???


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