 Rebuiding Inside-out |
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| bkrantz |
 Jun 23 2021, 07:14 PM
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#3141
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914 Guru  Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains 
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Next, I installed the seal. I was able to start it with hard finger pressure, but it took some soft hammer taps.
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| bkrantz |
Jun 23 2021, 07:15 PM
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#3142
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Then I got out all the parts for installing the flywheel.
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| bkrantz |
Jun 23 2021, 07:16 PM
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#3143
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Here's the big O-ring.
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| bkrantz |
Jun 23 2021, 07:17 PM
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#3144
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Installed. And some assembly lube on the face and outside.
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| bkrantz |
Jun 23 2021, 07:19 PM
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#3145
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Pilot bearing, with some moly grease.
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| bkrantz |
Jun 23 2021, 07:19 PM
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#3146
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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The bearing is a tight fit in the flywheel.
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| bkrantz |
Jun 23 2021, 07:20 PM
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#3147
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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So time for the press.
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| bkrantz |
Jun 23 2021, 07:22 PM
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#3148
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I left the bearing sticking out a bit more than the recess in the end of the crank. I figured that it would press in as required when I bolted the flywheel on.
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| bkrantz |
Jun 23 2021, 07:24 PM
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#3149
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Then the felt washer, dampened with engine oil, as per the factory repair manual.
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| bkrantz |
Jun 23 2021, 07:25 PM
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#3150
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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The felt washer in place. Note the marks on the flywheel from the old bolts when I made them snug enough for setting the axial play.
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| bkrantz |
Jun 23 2021, 07:26 PM
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#3151
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Then new bolts and the retaining washer.
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| bkrantz |
Jun 23 2021, 07:27 PM
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#3152
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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After torquing the new bolts, all done with the flywheel.
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| bkrantz |
Jun 23 2021, 07:27 PM
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#3153
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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A few more things crossed off the list.
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| bkrantz |
Jun 24 2021, 07:43 PM
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#3154
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I decided to see if I could make my uncooperative repro door handles work. Lots of measuring and thinking.
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| bkrantz |
Jun 24 2021, 07:44 PM
Post
#3155
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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On the left handle, the out hole was a bit small.
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| bkrantz |
Jun 24 2021, 07:45 PM
Post
#3156
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I used a "big" drum sander on my Dremel to open up the hole a bit.
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| bkrantz |
Jun 24 2021, 07:47 PM
Post
#3157
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Then I used a hand file to knock off the sharp edge at the inside end of the main cylinder, and take just a little off the inner 1/8 inch of the cylinder.
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| bkrantz |
Jun 24 2021, 07:49 PM
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#3158
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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The cylinder fit OK, but the recess on the inner end of the handle was too deep by about .01 inch, so the cam was binding.
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| bkrantz |
Jun 24 2021, 07:49 PM
Post
#3159
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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A bit more hand filing.
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| bkrantz |
Jun 24 2021, 07:50 PM
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#3160
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914 Guru Group: Members Posts: 8,065 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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On the right handle, the entire opening for the cylinder was too tight. I used the small drum sander to open it up a bit.
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