We're learning as we go along. I originally intended to put a small block Chevy in my car, so bought the Renegade radiator. At the time they were considered the only sure way to cool a big American cast iron heat pump. So when my son and Jeff convinced me to switch to Subaru we had a big radiator but didn't really know what size inlet we'd need for the Subaru. I had an expendable dented painted bumper, so we used it for the experiment, cut a very small hole in it thinking if we had cooling problems we'd just enlarge it until we had a large enough opening.
That first hole was 4 inches tall by 20 inches wide (80 sq in) and right in the middle of the bumper so it would align with the opening in the front panel to give the air a straight shot into the radiator. This is the front panel cutout:
To my surprise we never had even a hint of cooling problems. The only time the fans came on were at the first stoplight coming down out of the mountains after thrashing the car. Or in the hottest part of summer coming down from freeway speeds into stop-and-go traffic. But drive it normally and the fans never cycled. I was surprised you could cool 250 hp with that little hole, but can't argue with the results so we never had to enlarge that original opening.
It's not the best look though, and I've suspected we might be able to cool the thing just using the opening for the oil cooler in a GT bumper, so I bought a narrow bodied GT valance to mate with a cut-out in the original chrome bumper. I've had other things going on so it's been sitting a while, but then last Sunday my son insisted we put it on. He said he wanted to do it because he wanted to use my bumper and the air dam valance. Fair trade, so this is how it looks now, from the front:
Closer:
Straight on, from the front, low:
And the significant one, from the side, low:
I say that one's significant because it shows the real path of the air. If you only look from the front you don't have perspective so can only see the pressing holes in the front panel, and it doesn't appear that there's much opening at all for air to enter. But from this view you can see the space behind the bumper cutout and that panel, where there's actually about a 4 inch distance from the bumper to the front panel and those holes, so the air enters and is directed up and over those holes and into the big cutout above, then into the radiator. There's still what's effectively a 4 x 20 entrance for air, though it's not obvious and looks relatively small. So far I haven't seen any difference in the cooling. Totally stealth, and as the industrial designer son points out, that mass of chrome above the oil cooler hole is something that gives the front of the car some of its 914 "character". And it's also changed the overall look of the car, less boy racer with the air dam, now more understated and serious.
If you ever read my earlier build threads you saw my little granddaughter growing her first two little teeth. She's big enough now that she dresses herself, though she still hasn't totally got the hang of that "style" thing. So what does she think about Grandpa's car?
I like the new clean stealth almost-GT look. Fun and getting funner.
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