Home  |  Forums  |  914 Info  |  Blogs
 
914World.com - The fastest growing online 914 community!
 
Porsche, and the Porsche crest are registered trademarks of Dr. Ing. h.c. F. Porsche AG. This site is not affiliated with Porsche in any way.
Its only purpose is to provide an online forum for car enthusiasts. All other trademarks are property of their respective owners.
 

Welcome Guest ( Log In | Register )

> Fuel pump just quit
surfdogskier
post Oct 26 2019, 11:51 AM
Post #1


Member
**

Group: Members
Posts: 164
Joined: 20-May 16
From: East TN
Member No.: 20,019
Region Association: None



So I had everything working well on my carb conversion with the exception of the fuel pump which constantly ran unless I pulled the ground wire per SirAndys carb conversion write up.

Now my pump will not work at all. I direct wired it to the battery to see if the pump was good and it worked. I connected a 12 volt wire to my relay board at the black/red wire #13 connection and it worked. So no issue with the wire. However something on the relay board or relay prevents it from working when the key is turned on.

I was going to wire it to the 2 other points on the relay board to get 12 volts (T4b and the #12 pin on the T12 connector). However, with the key turned on, I am not getting 12 volts to either of these. the T4b, I am getting 2 volts and the pin 12 on the T12 I am getting 4 volts.

My only other option to get 12 volt power is to connect to my coil but I have read this is not a good idea.

Looking for some guidance.


Attached image(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
2 Pages V  1 2 >  
Reply to this topicStart new topic
Replies(1 - 19)
rhodyguy
post Oct 26 2019, 12:03 PM
Post #2


Chimp Sanctuary NW. Check it out.
***************

Group: Members
Posts: 22,193
Joined: 2-March 03
From: Orion's Bell. The BELL!
Member No.: 378
Region Association: Galt's Gulch



With the key in the on position, do you have 12v at the ends of the pump leads? Running the pump off the coil is a bad idea. Post a picture of the relay board as it is currently configured. When you connected the pump to the battery, was that with 2 wires separate from the harness?
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
surfdogskier
post Oct 26 2019, 12:31 PM
Post #3


Member
**

Group: Members
Posts: 164
Joined: 20-May 16
From: East TN
Member No.: 20,019
Region Association: None



QUOTE(rhodyguy @ Oct 26 2019, 02:03 PM) *

With the key in the on position, do you have 12v at the ends of the pump leads? Running the pump off the coil is a bad idea. Post a picture of the relay board as it is currently configured. When you connected the pump to the battery, was that with 2 wires separate from the harness?

I have ZERO volts to those wires and also Zero volts at the Pin 13. The only thing different from stock is the ground to enable fuel pump relay connected to the car body.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
lierofox
post Oct 26 2019, 12:32 PM
Post #4


Member
**

Group: Members
Posts: 256
Joined: 23-June 15
From: Paso Robles, CA
Member No.: 18,880
Region Association: Southern California



QUOTE(surfdogskier @ Oct 26 2019, 10:51 AM) *

So I had everything working well on my carb conversion with the exception of the fuel pump which constantly ran unless I pulled the ground wire per SirAndys carb conversion write up.


Which ground did you pull? Are you talking about the one that's labeled "Ground To Enable Fuel Pump Relay" in that picture? I'm not familiar with the carb conversion write up.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
surfdogskier
post Oct 26 2019, 12:33 PM
Post #5


Member
**

Group: Members
Posts: 164
Joined: 20-May 16
From: East TN
Member No.: 20,019
Region Association: None



QUOTE(lierofox @ Oct 26 2019, 02:32 PM) *

QUOTE(surfdogskier @ Oct 26 2019, 10:51 AM) *

So I had everything working well on my carb conversion with the exception of the fuel pump which constantly ran unless I pulled the ground wire per SirAndys carb conversion write up.


Which ground did you pull? Are you talking about the one that's labeled "Ground To Enable Fuel Pump Relay" in that picture? I'm not familiar with the carb conversion write up.

Yes. That ground is connected to my car body. When I run a lead from the positive side of my battery using that ground, my pump will run when I connect it to the Black/Red fuel pump wire.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
surfdogskier
post Oct 26 2019, 12:44 PM
Post #6


Member
**

Group: Members
Posts: 164
Joined: 20-May 16
From: East TN
Member No.: 20,019
Region Association: None



I am not seeing any blown fuses under the dash or on the relay board. Is there a set of fuses elsewhere I am not finding. Google search showed nothing.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
rhodyguy
post Oct 26 2019, 12:57 PM
Post #7


Chimp Sanctuary NW. Check it out.
***************

Group: Members
Posts: 22,193
Joined: 2-March 03
From: Orion's Bell. The BELL!
Member No.: 378
Region Association: Galt's Gulch



the last sentence has me confused. The stand alone(?) wire from the bat connects to what? The pump?
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
surfdogskier
post Oct 26 2019, 01:03 PM
Post #8


Member
**

Group: Members
Posts: 164
Joined: 20-May 16
From: East TN
Member No.: 20,019
Region Association: None



QUOTE(rhodyguy @ Oct 26 2019, 02:57 PM) *

the last sentence has me confused. The stand alone(?) wire from the bat connects to what? The pump?

I ran just an extra wire directly from the positive battery post to my fuel pump wire that connects to pin 13 and my fuel pump works. I used it just to test my fuel pump if it was working. I think that is what my have confused you and I wasn't clear with that.

It is like I am no longer getting power to my relay plate. I'm not getting 12 volts anywhere on it with the key off or on. My fuse on my relay plate is good.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
Minerva's 914
post Oct 26 2019, 01:11 PM
Post #9


Member
**

Group: Members
Posts: 378
Joined: 24-December 15
From: Chapel Hill, NC
Member No.: 19,489
Region Association: South East States



Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
rhodyguy
post Oct 26 2019, 01:46 PM
Post #10


Chimp Sanctuary NW. Check it out.
***************

Group: Members
Posts: 22,193
Joined: 2-March 03
From: Orion's Bell. The BELL!
Member No.: 378
Region Association: Galt's Gulch



with the extra wire for power and the jumper ground wire grounded to chassis the pump runs, yes?
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
surfdogskier
post Oct 26 2019, 02:14 PM
Post #11


Member
**

Group: Members
Posts: 164
Joined: 20-May 16
From: East TN
Member No.: 20,019
Region Association: None



QUOTE(rhodyguy @ Oct 26 2019, 03:46 PM) *

with the extra wire for power and the jumper ground wire grounded to chassis the pump runs, yes?

Yes. So I know my fuel pump is good. It does pump gas when I direct wire it. But I get nothing when I go through the 12v pin points on the relay plate.

It worked fine yesterday through the relay board and then didn't.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
lierofox
post Oct 26 2019, 02:33 PM
Post #12


Member
**

Group: Members
Posts: 256
Joined: 23-June 15
From: Paso Robles, CA
Member No.: 18,880
Region Association: Southern California



QUOTE(surfdogskier @ Oct 26 2019, 12:03 PM) *

QUOTE(rhodyguy @ Oct 26 2019, 02:57 PM) *

the last sentence has me confused. The stand alone(?) wire from the bat connects to what? The pump?

I ran just an extra wire directly from the positive battery post to my fuel pump wire that connects to pin 13 and my fuel pump works. I used it just to test my fuel pump if it was working. I think that is what my have confused you and I wasn't clear with that.

It is like I am no longer getting power to my relay plate. I'm not getting 12 volts anywhere on it with the key off or on. My fuse on my relay plate is good.


This is for the 73 relay plate so it might not be completely accurate for your '72, but it's the best I can work off of, if this doesn't apply AT ALL to your application then ignore this!

You should have power going to the Relay Plate from 4 sources:

2 from the battery all the time (Terminals 12 and 14 on the upper connector, red wires)
1 from the key switch when it's in the On position powering the supply side of Fuse 9 on the under-dash relay (Terminal 8 on the upper connector, black wire)
1 from the key switch when starting (Terminal 1 on the connector, yellow wire) but this one can be ignored for right now.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-18880-1572121998.1.png)

In order to get power to the fuel pump working you need the Power Supply relay, the Fuel Pump relay, the 2 battery cables at terminals 12 and 14, the 25 amp fuse, power from the key switch/Fuse 9 at terminal 8, and a chassis ground at terminal 10.

Basically the key switch sends power to the coil of the Power Supply relay.
The power supply relay turns on, and takes the battery power from Terminal 12 and sends that power to the coil of the fuel pump relay.
The fuel pump relay's coil is switched from the negative side at the "Ground To Enable Fuel Pump Relay" which is usually a job done by the ECU when fuel injected.
When all of the above conditions are satisfied, the Fuel Pump relay turns on, and power from Terminal 14 goes through the 25 amp fuse, through the Fuel Pump relay, and back to Terminal 13, and finally to the fuel pump through the Red/Black wire.

This is just the fuel injected operation of the fuel pump, what exactly does the guide tell you to do to change it for carbs?
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
porschetub
post Oct 26 2019, 03:22 PM
Post #13


Advanced Member
****

Group: Members
Posts: 4,754
Joined: 25-July 15
From: New Zealand
Member No.: 18,995
Region Association: None



Did you check the pump and power supply relays,reason I ask is I had this issue the pump relay went south,fixed that and then the supply relay did the same..old parts,lucky I have heaps of spare relays (IMG:style_emoticons/default/dry.gif) .
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
rhodyguy
post Oct 26 2019, 03:26 PM
Post #14


Chimp Sanctuary NW. Check it out.
***************

Group: Members
Posts: 22,193
Joined: 2-March 03
From: Orion's Bell. The BELL!
Member No.: 378
Region Association: Galt's Gulch



Are you sure the relay is good? Plug it in to a relay plug for a headlight. If the light doesn't raise, no good. Cleaned the fuse and holders? Corrosion in the relay pin holes? Check the V at the pump end of the supply harness to the chassis. As the pump runs with the direct from bat wire you know andy's trick is doing the job. Points to a power supply issue. The FP harness is suspect. Have you ever removed and cleaned the relay board? Really simple task.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
injunmort
post Oct 26 2019, 03:36 PM
Post #15


Senior Member
***

Group: Members
Posts: 1,024
Joined: 12-April 10
From: sugarloaf ny
Member No.: 11,604
Region Association: North East States



I would suggest getting rid all jumpers, grounds and any other added wiring and run a fused wire from the last resort position in your first post to the pump. if the pump works when switched on with key, your wiring was suspect, if it does not, you have an issue with relay board or before it. I have been running this way for years without issue. the wiring for the pump is simple, switched 12v to + side of pump. - side goes to a chassis ground.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
surfdogskier
post Oct 26 2019, 04:00 PM
Post #16


Member
**

Group: Members
Posts: 164
Joined: 20-May 16
From: East TN
Member No.: 20,019
Region Association: None



I swapped the relays around but there was no difference. I do have power getting to the relay plate but not working at specific locations it should be after that. I located 2 pins on the T14 connector that work when the key is on and turn off when the key is off. I think one is to the starter or alternator light plug based based on the 73 relay board picture LieroFox posted above. I am going to direct wire to that lead and see how that goes and post back.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
Superhawk996
post Oct 26 2019, 04:17 PM
Post #17


914 Guru
*****

Group: Members
Posts: 6,598
Joined: 25-August 18
From: Woods of N. Idaho
Member No.: 22,428
Region Association: Galt's Gulch



QUOTE(Minerva's 914 @ Oct 26 2019, 03:11 PM) *

Attached Image



(IMG:style_emoticons/default/av-943.gif) Well done!
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
lierofox
post Oct 26 2019, 04:38 PM
Post #18


Member
**

Group: Members
Posts: 256
Joined: 23-June 15
From: Paso Robles, CA
Member No.: 18,880
Region Association: Southern California



QUOTE(surfdogskier @ Oct 26 2019, 03:00 PM) *

I swapped the relays around but there was no difference. I do have power getting to the relay plate but not working at specific locations it should be after that. I located 2 pins on the T14 connector that work when the key is on and turn off when the key is off. I think one is to the starter or alternator light plug based based on the 73 relay board picture LieroFox posted above. I am going to direct wire to that lead and see how that goes and post back.


Yes, the other ones that comes on with key on is the alternator warning light at Pin 2 (the blue wire) and the back-up lights at Pins 3 and 4 (gray/brown wires)... which I forget which one provides power for that one. I believe it's Pin 3 that provides power, and Pin 4 that goes to the reverse lights.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
surfdogskier
post Oct 26 2019, 04:57 PM
Post #19


Member
**

Group: Members
Posts: 164
Joined: 20-May 16
From: East TN
Member No.: 20,019
Region Association: None



QUOTE(lierofox @ Oct 26 2019, 04:33 PM) *

QUOTE(surfdogskier @ Oct 26 2019, 12:03 PM) *

QUOTE(rhodyguy @ Oct 26 2019, 02:57 PM) *

the last sentence has me confused. The stand alone(?) wire from the bat connects to what? The pump?

I ran just an extra wire directly from the positive battery post to my fuel pump wire that connects to pin 13 and my fuel pump works. I used it just to test my fuel pump if it was working. I think that is what my have confused you and I wasn't clear with that.

It is like I am no longer getting power to my relay plate. I'm not getting 12 volts anywhere on it with the key off or on. My fuse on my relay plate is good.


This is for the 73 relay plate so it might not be completely accurate for your '72, but it's the best I can work off of, if this doesn't apply AT ALL to your application then ignore this!

You should have power going to the Relay Plate from 4 sources:

2 from the battery all the time (Terminals 12 and 14 on the upper connector, red wires)
1 from the key switch when it's in the On position powering the supply side of Fuse 9 on the under-dash relay (Terminal 8 on the upper connector, black wire)
1 from the key switch when starting (Terminal 1 on the connector, yellow wire) but this one can be ignored for right now.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i.imgur.com-18880-1572121998.1.png)

In order to get power to the fuel pump working you need the Power Supply relay, the Fuel Pump relay, the 2 battery cables at terminals 12 and 14, the 25 amp fuse, power from the key switch/Fuse 9 at terminal 8, and a chassis ground at terminal 10.

Basically the key switch sends power to the coil of the Power Supply relay.
The power supply relay turns on, and takes the battery power from Terminal 12 and sends that power to the coil of the fuel pump relay.
The fuel pump relay's coil is switched from the negative side at the "Ground To Enable Fuel Pump Relay" which is usually a job done by the ECU when fuel injected.
When all of the above conditions are satisfied, the Fuel Pump relay turns on, and power from Terminal 14 goes through the 25 amp fuse, through the Fuel Pump relay, and back to Terminal 13, and finally to the fuel pump through the Red/Black wire.

This is just the fuel injected operation of the fuel pump, what exactly does the guide tell you to do to change it for carbs?

Thanks for this image and info. I haven't seen one like it that details the relay board and wires so easily. Adding it to files!
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
lierofox
post Oct 26 2019, 05:18 PM
Post #20


Member
**

Group: Members
Posts: 256
Joined: 23-June 15
From: Paso Robles, CA
Member No.: 18,880
Region Association: Southern California



QUOTE(surfdogskier @ Oct 26 2019, 03:57 PM) *

Thanks for this image and info. I haven't seen one like it that details the relay board and wires so easily. Adding it to files!


You're welcome, it's actually an image I found and spent a few hours in Photoshop going through and redoing all the wording for the pin terminals and the relay terminals because the original text was almost completely unreadable.

See also: https://www.youtube.com/watch?v=QEzhxP-pdos
User is offlineProfile CardPM
Go to the top of the page
+Quote Post

2 Pages V  1 2 >
Reply to this topicStart new topic
3 User(s) are reading this topic (3 Guests and 0 Anonymous Users)
0 Members:

 



- Lo-Fi Version Time is now: 26th December 2024 - 04:08 AM