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> Suby-engined rustoration, 21-Sep-2024 update: more racing-related carnage!
strawman
post Apr 18 2008, 12:19 AM
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From: Los Osos, CA
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Hi All --

This is my second post, but I've been lurking on this fine website for a while now. I've wanted a 914 since I was in high school, but always seemed to stumble upon other projects... until recently.

My neighbor gave me this 1973 Porsche 914 about a month ago. He told me he blew a head gasket and parked it in his parents' driveway in 1992. When his parents finally told him to move it or they were calling a local junkyard, he offered it to me since he knows I'm a gearhead. In for a penny, in for a pound...

I hauled it home, knowing that it has some rust issues in the battery area and rear trunk. But it appears to have never been in a wreck and it is complete. It turns out that an exhaust stud pulled, so he coulda fixed it for a couple hundred and probably kept another 914 from languishing but I guess all things happen for a reason (namely, so I would undertake this project!).

I sold the engine to a local Craigslister for use in his Meyers Manx dune buggy, and bought a wrecked but running 1993 Subaru Legacy turbo wagon. This is the closed-deck 2.2 liter engine, and 250 hp is easy with boost control and an open exhaust. I've already done a Subaru into a VW Vanagon and my daily driver is a 1992 Suby Legacy, so this won't be too much of a stretch for me. I plan to use the Suby 5-speed transmission (out of a 1998 Suby Forester) with the Aussie-sourced RWD elimination coupler and custom-mated 914/Suby axles.

I've got a suburban home with a crowded two-car garage (my 125 shifter kart and my daughter's FJA kart will likely get lonely!), a MIG welder, and a wide assortment of air/power/hand tools -- so the adventure begins! This project will likely take a year to finish, so please be patient.

I've attached some pics of the car as found in the driveway, some rust areas and the rear trunk repairs I've started. I'll chronicle the build as I go, so feel free to chime in!

Geoff


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strawman
post May 25 2009, 10:01 PM
Post #2


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From: Los Osos, CA
Member No.: 8,624
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Been a while since I last posted, but I've been tinkering in the garage...

I'm reversing the intake on my EJ22T engine to permit a bit more room between the throttle body and trunk firewall. It also will permit fewer bends for the intercooler connections.

First off, the 2.0, 2.2 and early 2.5 engines feature the intake-to-head bolt holes in a line, which makes this a relatively straightforward modification. In short, the intake manifold bolts on facing backward or forward, but it ain't quite a bolt-on and walk away affair...

Reversing the intake points the throttle body right at the backside of the alternator. Since I won't be using the air conditioning compressor or power steering pump, I relocated the alternator to where the AC compressor used to sit. Here is a pic of the factory bracket, modified to clear the Idle Air Control solenoid. You can also see where I welded on the alternator mounts and support crossbar.

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This took a lot of measuring, cutting, more measuring, grinding, more measuring... you get the idea. But it lines up perfectly with the crank pulley. Here is a pic of the alternator as mounted (I still have to fabricate a top mount).

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Here is the front and rear views of the engine, not including the wiring harness, coil or fuel rails/injectors.

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Posts in this topic
strawman   Suby-engined rustoration   Apr 18 2008, 12:19 AM
strawman   More pics of the rust in/around the battery tray a...   Apr 18 2008, 12:25 AM
strawman   Here are some pics of the front and rear trunks......   Apr 18 2008, 12:30 AM
strawman   Here are some pics of windshield/cowl area that...   Apr 18 2008, 12:33 AM
strawman   Okay, here are some pics of the rear trunk area. I...   Apr 18 2008, 12:41 AM
strawman   More trunk pics...   Apr 18 2008, 12:45 AM
strawman   More...   Apr 18 2008, 12:46 AM
strawman   And some more, with the AA trunk pan mocked up...   Apr 18 2008, 12:49 AM
strawman   Finally, here are some pics of the gaps near the f...   Apr 18 2008, 12:50 AM
strawman   I've ordered some POR-15 supplies and some Wur...   Apr 18 2008, 12:56 AM
charliew   Hi Strawman, Good work sofar, I hope you don't...   Apr 18 2008, 10:16 AM
strawman   Mind explaining the 99 forester tranny choice? ...   Apr 18 2008, 11:17 AM
Zaney   Awesome start! I am going to dive into my Sub...   Apr 18 2008, 11:00 AM
strawman   Been a while since I last posted, but I've bee...   Jul 9 2008, 12:04 PM
strawman   Here is a pic of the rear trunk/panel, ready for i...   Jul 9 2008, 12:16 PM
strawman   Here are two closeup pics of the rear corners, tha...   Jul 9 2008, 12:19 PM
strawman   Now for a pic of the rotisserie parts. I bought a ...   Jul 9 2008, 12:45 PM
tdgray   Good work... keep it up... I've done worse and...   Jul 9 2008, 03:37 PM
strawman   Look what showed up today at my doorstep... the Br...   Jul 17 2008, 09:02 PM
rick 918-S   :wttc: :headbanger: :popcorn:   Jul 17 2008, 10:22 PM
strawman   Got the car up on the rotisserie today. Used my ch...   Jul 19 2008, 07:51 PM
strawman   It has been a while since I last posted, but I hav...   Aug 16 2008, 09:40 PM
strawman   Next up is a pic of the patch piece, made of 16 ga...   Aug 16 2008, 09:59 PM
strawman   Here is a pic of lower patch piece, made of 18 ga....   Aug 16 2008, 10:25 PM
Hammy   Awesome progress. How are you planning on mounti...   Aug 17 2008, 04:06 AM
strawman   How are you planning on mounting your Suby engine...   Aug 21 2008, 11:33 PM
plymouth37   Very cool! Looking forward to following your p...   Aug 21 2008, 11:44 PM
roadster fan   Nice work, makes me wanna go fire up the mig and t...   Aug 22 2008, 06:54 AM
strawman   It has been a while since I last posted and work h...   Sep 26 2008, 11:35 AM
strawman   Here is another pic of the jig... Here is a pic...   Sep 26 2008, 11:44 AM
pktzygt   OK, this and a few other treads are my motivation ...   Oct 2 2008, 02:06 PM
FourBlades   Nice work! :Qarl: Take more pictures, you ...   Oct 2 2008, 07:47 PM
rick 918-S   :popcorn:   Oct 3 2008, 06:11 PM
tronporsche   You will no doubt be able to be one of the guys th...   Oct 3 2008, 06:51 PM
strawman   Been a while since my last post, but I've made...   Nov 16 2008, 11:16 PM
strawman   Next up are some other pics of the passenger side ...   Nov 16 2008, 11:21 PM
strawman   I sandblasted the entire inner long to get down to...   Nov 16 2008, 11:34 PM
strawman   Next up is a pic of the jack post, followed by the...   Nov 16 2008, 11:53 PM
FourBlades   Beautiful work dude! :Qarl: Keep it going...   Nov 17 2008, 08:33 AM
Zaney   Awesome work! Make sure that breathing apparat...   Nov 17 2008, 11:23 AM
strawman   Had all of last week off work, but we had family i...   Dec 2 2008, 11:32 PM
strawman   On Sunday, I finished up welding in the rear trunk...   Dec 3 2008, 12:13 AM
FourBlades   Looking good. :Qarl: You made some great progr...   Dec 3 2008, 08:10 AM
Root_Werks   Wow! Great work, I can't believe I didn...   Dec 3 2008, 09:32 AM
my928s4   Nice fabrication work, you have given me some idea...   Dec 3 2008, 11:44 AM
strawman   Been a while since I posted, and work/family has g...   Jan 10 2009, 10:38 PM
strawman   Here's some pics of the driver's side. As ...   Jan 10 2009, 10:47 PM
strawman   Finally, here's some of the trailing arm stiff...   Jan 10 2009, 11:02 PM
jc914   Nice work :popcorn:   Jan 11 2009, 12:13 PM
strawman   The AA rocker covers that I bought as part of the ...   Jan 21 2009, 11:31 PM
charliew   My wife seems afraid of my shop which is ok to me....   Jan 22 2009, 01:12 PM
Zaney   Geoff, Could you post a picture of the "burr ...   Jan 22 2009, 03:22 PM
charliew   A burr is a term for a carbide bit that fits in a ...   Jan 24 2009, 01:19 PM
strawman   A burr is a term for a carbide bit that fits in a...   Jan 25 2009, 10:26 PM
strawman   I bought a 1969 911 rear suspension/brake system t...   Jan 25 2009, 10:54 PM
strawman   I picked up a 1976 911 roller for parts a couple o...   Feb 18 2009, 11:04 AM
dlo914   Great work so far! Will definitely follow your...   Feb 18 2009, 12:46 PM
strawman   My hip replacement surgery went well, and I've...   Apr 26 2009, 09:41 PM
strawman   I knew there was a mess under the passenger side s...   Apr 26 2009, 10:30 PM
strawman   The forward/lower area of the passenger side quart...   Apr 26 2009, 10:48 PM
Zaney   Good to see you up and moving around, Geoff! ...   Apr 27 2009, 09:27 AM
strawman   Been a while since I last posted, but I've bee...   May 25 2009, 10:01 PM
strawman   I also decided to modify the coolant crossover pip...   May 25 2009, 10:37 PM
strawman   Still been plugging away... Below are some pics o...   Jun 3 2009, 11:36 PM
strawman   Tonite I also welded on the lower passenger side q...   Jun 3 2009, 11:55 PM
Gint   Awesome work! First up is a pic of the jack po...   Jun 4 2009, 07:34 AM
strawman   Awesome work! First up is a pic of the jack p...   Jun 4 2009, 06:42 PM
al weidman   Geoff, I have tried to find the "easy-grind...   Jun 5 2009, 12:34 AM
strawman   Geoff, I have tried to find the "easy-grind...   Jun 5 2009, 12:42 PM
charliew   I have never came across a brazed tube in a alumin...   Jun 5 2009, 02:13 PM
strawman   I have never came across a brazed tube in a alumi...   Jun 5 2009, 06:09 PM
charliew   You can put your hand on my sons sti after driving...   Jun 6 2009, 04:27 PM
strawman   You can put your hand on my sons sti after drivin...   Jun 7 2009, 08:49 PM
strawman   Had a chance to spend some more quality time with ...   Jun 7 2009, 08:55 PM
biosurfer1   Get anything good at the swap meet?   Jun 7 2009, 08:59 PM
strawman   Get anything good at the swap meet? As stated a...   Jun 7 2009, 09:13 PM
strawman   Both lower corners of my windshield are crusty. I ...   Jun 7 2009, 09:10 PM
biosurfer1   I couldn't make it but Justin (didn't he g...   Jun 7 2009, 09:31 PM
charliew   Strawman I don't know how much studying you...   Jun 8 2009, 09:11 AM
strawman   Over the past few weeks, I've been cleaning up...   Jul 20 2009, 11:44 PM
strawman   Next up is the engine cradle, built out of 1...   Jul 21 2009, 12:17 AM
strawman   I haven't posted in a while, but I've been...   Aug 24 2009, 01:43 PM
strawman   Here are some pics of the suspension stuff I picke...   Sep 3 2009, 10:56 PM
strawman   A little update... I welded on the front sway bar...   Sep 12 2009, 10:44 PM
strawman   Okay, so I just got another cocktail, and thought ...   Sep 12 2009, 11:08 PM
strawman   And here are a couple of pics of the main and mid ...   Sep 12 2009, 11:12 PM
charliew   I like the engine cradle it's similiar to Tony...   Sep 17 2009, 11:14 PM
strawman   <snip> ... Since you are not changing the r...   Sep 18 2009, 07:33 PM
strawman   Are you going to expect the pinion depth to remai...   Sep 21 2009, 02:16 PM
charliew   I'm sorry Geoff, by early I meant the 99 and e...   Sep 22 2009, 07:54 AM
strawman   So I finished up the installation of the OBX limit...   Sep 23 2009, 11:12 PM
strawman   Now that the transmission is ready to go, I starte...   Sep 23 2009, 11:32 PM
strawman   I finally got around to finishing the rear trunk r...   Oct 22 2009, 01:12 AM
JazonJJordan   Awesome work and rustoration! Thanks for docum...   Oct 22 2009, 10:20 AM
Justinp71   Looking good!   Oct 22 2009, 10:30 AM
charliew   Geoff great pictures, I guess you decided 1.5 notc...   Oct 22 2009, 11:48 AM
strawman   ... I didn't get how you measured side to sid...   Oct 22 2009, 12:04 PM
strawman   Finally took some pics of my modified trailing arm...   Oct 24 2009, 12:35 AM
DBCooper   Extremely well done. You're knocking out thin...   Oct 24 2009, 05:49 AM
al weidman   Geoff, just reviewed the thread so I can remember ...   Oct 30 2009, 11:55 PM
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