Let's save another 914, and get it decent., Probably need advice from you old school 914 folk |
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Let's save another 914, and get it decent., Probably need advice from you old school 914 folk |
ghuff |
Jun 24 2009, 05:53 PM
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#1
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This is certainly not what I expected down here. Group: Members Posts: 849 Joined: 21-May 09 From: Bodymore Murderland Member No.: 10,389 Region Association: MidAtlantic Region |
So here is the rust on this one. It's a 75 cali car it's entire life.
Get the worst over to begin. Let us take a look at the hell hole. It was solid, and even passed teh screwdriver/hammer test.... *until* it soaked in metal ready a while... then the screwdriver test started picking out giant holes which you see here. It is still soaking, and has been on/off for days not to eat away more to see what metal is truly left. Next step is a grinder or non-hand tool of sorts to break deep into the pitting and see what truly is through. (IMG:http://www.914world.com/bbs2/uploads_offsite/img196.imageshack.us-179-1269644411.1.jpg) (IMG:http://www.914world.com/bbs2/uploads_offsite/img197.imageshack.us-179-1269644412.2.jpg) |
ghuff |
Sep 19 2009, 08:44 PM
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#2
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This is certainly not what I expected down here. Group: Members Posts: 849 Joined: 21-May 09 From: Bodymore Murderland Member No.: 10,389 Region Association: MidAtlantic Region |
Pedal cluster rebuild is complete with bronze bushings and copper anti-seize as lube. Feels extremely smooth and tight.
I ground the rust off, soaked it in metal ready. Sprayed with rustoleum primer & gloss black. Good enough. I spent some time with the bench grinder and a washer to tighten up the fit on the brake pedal plunger that goes into the master so it has 0 play but rotates freely. The old clutch cable was binding horribly and apparently had a bunch of washers and nuts to space it out? I am having a hard time visualizing the movement right now but I am betting it was stretched. The old accelerator cable was bent in spots, and stretched/binding as well. All the plastic bushings were 100% shot, almost all of them were broken in half. I am excited, the pedal and clutch/throttle/brake inputs felt horrible before. The jackposts/boxes have been cut off with a sawzall and I am slowly removing them off the body with a dremel tool, screwdriver and hammer. The gearbox is about to come out for a quick check and possibly light freshening. It was crunchy and whiney. Maybe 5-8 bolts away and some wrestling from benig out. Pretty random update, but I am making progress inbetween life and work. |
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