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> Tips for removing shift rod from shift rod head?, BFH?
wobbletop
post Jun 20 2009, 07:28 PM
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Hi,
The plastic cover for my side shifter linkage is not installed. To install it, I need to separate the shift rod from the shift rod end.

Separate #27 from #24 in this diagram...

(IMG:http://www.pelicanparts.com/914/Parts/Pedals/shift_linkage_side_big.jpg)

Any tips? I have the tapered screw out (#23), but the two pieces seem very tightly joined.

I have searched, but most refer to the joint close to the firewall.

Will I be able to replace the plastic cover with just this joint removed, or will I need to take off the firewall joint as well.

Thanks,
Walter
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wobbletop
post Sep 27 2009, 10:41 AM
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That's what I did. I was originally trying to get a gear puller in there but it would not fit. Tried wedging a piece of wood in there and then banging on the rod to try to get it to move.

I applied PB blaster to the rear of the head, front of the head, and through the cone screw hole. Let it sit for a while, then came back and applied some more.

Good tip was shift into 2nd, then stack some wrenches around the front of the shift rod between the case and the head. The wrenches can rest on the top of the exhaust so they don't fall out. Then start pulling on the shift lever to get into 3rd. The shaft popped out after a couple of pulls. Didn't have to pull that hard either.

Attached Image

(I've reproduced what I did in the photo as you can see the rod is already part way out)
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Posts in this topic
wobbletop   Tips for removing shift rod from shift rod head?   Jun 20 2009, 07:28 PM
r_towle   tap part number 24 towards the rear of the car whi...   Jun 20 2009, 07:35 PM
jaxdream   Help your self out and use a brass drift on the en...   Jun 20 2009, 08:44 PM
swl   http://www.914world.com/bbs2/index.php?showtopic=7...   Jun 20 2009, 09:29 PM
dbgriffith75   Either I was very lucky or very ignorant, but when...   Jun 21 2009, 07:12 AM
RobW   Either I was very lucky or very ignorant, but whe...   Jun 21 2009, 07:49 AM
RobW   If the screw is out, there's nothing but dirt ...   Jun 21 2009, 07:46 AM
wobbletop   I'm coming to the realization that the plastic...   Jun 21 2009, 08:31 AM
GeorgeRud   Once the cone screw is out, you certainly could us...   Jun 21 2009, 09:28 AM
dbgriffith75   Just keep working at it with a penetrating oil (WD...   Jun 21 2009, 09:31 AM
Dr Evil   You can use heat as well, but make sure the surfac...   Jun 22 2009, 12:13 PM
osvolant   I am a 914 newbie- have been struggling with the s...   Sep 27 2009, 09:47 AM
wobbletop   That's what I did. I was originally trying to ...   Sep 27 2009, 10:41 AM
Dr Evil   If all else fails: Disconnect the the rod at the ...   Sep 27 2009, 02:38 PM
osvolant   Thanks, guys. I am going to try Wobbletop's t...   Sep 27 2009, 04:55 PM
Dr Evil   I have replacement o-rings for the console if you ...   Sep 27 2009, 06:10 PM
osvolant   I tried my best and still can't get the shift ...   Oct 11 2009, 12:47 PM
Dr Evil   I tried my best and still can't get the shift...   Oct 12 2009, 07:23 PM
McMark   Don't drill the roll pin out. Just drain the ...   Oct 12 2009, 12:52 PM
ellisor3   I had the same problem, tried heat, lubricant and ...   Oct 12 2009, 07:05 PM
osvolant   :trophy: Thanks to Dr. Evil and anyone else who su...   Nov 6 2009, 05:41 PM


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