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> Zaney's Suby Rustoration Adventure, Updated 12/4/2014: Fall 2014 Update! Posted FOR SALE! Thanks for all the fun!
Zaney
post Apr 23 2009, 11:06 PM
Post #1


Deuchland en der Haus
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Posts: 461
Joined: 1-March 04
From: Engine 11 Redmond, WA
Member No.: 1,738
Region Association: Pacific Northwest



Well, I finally have found the time to put down some of the ideas and pictures that have been going on for about a year now.

It all started last April when I found out that hitting the curb in a round-about is not the best thing for your suspension. Needless to say that it definitely put my '74 out of service. The passenger A-Arm broke, bent the tie rod, ruined the ball joint, bottomed out the shock, and blew a tire. The only thing that I damaged was my pride. (IMG:style_emoticons/default/headbang.gif)

So, thanks to my Dad's AAA the teener was towed 3 blocks back to his house and waited to be brought back to Redmond from Tacoma (40 miles or so). I took it home and put it on jack stands to check out the damage.

I decided that this is as good a time as any to upgrade and refurbish my front end. However, like any project that begins around here it usually ends up in a major rustoration. Let me list out the plans for the teener:

Engine: 2002 Subaru 2.5 N/A using stock ECU and stock trimmed harness
Transmission: 2002 Subaru 5-Speed with DIY style Bremar conversion to 2wd
Intake: Aftermarket Ricer 3"
Exhaust: Stock trimmed WRX header to a Dynomax SS Ultraflo muffler

Suspension: Tarret sway bar on Engman mounts
Koni Yellow adjustable shocks with rear Ground Control adjustable perches and springs
Elephant racing monoballs, low friction control arm mounts, polybronze control arm bearings, polybronze trailing arm bearings
Turbo tie rods w/ bump steering spacer
New ball joints
Five-lug conversion with new bearings, 911 front M calipers on vented rotors, 914 rear calipers on 914-6 rotors with Porterfield Pads
19mm New master cylinder & new hard lines
911 16 x 7 inch Fuchs on Falken 205/50/ZR16

Body Mods: Engman stiffening kit
Stock seats (for now)
Momo Prototipo steering wheel
Rennline Perforated REV 2 Adjustable Aluminum Pedal Set (someday)
Racing "minimal" look for interior
Stereo TBD or omit
John Kelly styled rear fenders (hand hammered)

Paint scheme: Silversickle Body all silver with Phoenix Red wheels, bumpers, and rockers

Ambitious but, not out of reach!

Now for some pics...
Pictures when I bought it as a roller
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My Dusty '74
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A bit crowded
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Zaney
post May 24 2010, 11:37 PM
Post #2


Deuchland en der Haus
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Group: Members
Posts: 461
Joined: 1-March 04
From: Engine 11 Redmond, WA
Member No.: 1,738
Region Association: Pacific Northwest



Drove down to Tacoma where I stopped by Delta Cams and picked up some 1000 grinds after giving them my cores.
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Spent many hours staying up reading DIY threads about port matching and gasket matching cylinder heads. So, I thought what the hell (IMG:style_emoticons/default/stirthepot.gif)
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Posts in this topic
Zaney   Zaney's Suby Rustoration Adventure   Apr 23 2009, 11:06 PM
Zaney   Kind of grimy really grimy   Apr 23 2009, 11:11 PM
Zaney   Cleaned up the steering rack area Cleaned up ...   Apr 23 2009, 11:15 PM
Zaney   Cleaned up under the fuel tank Sent the tan...   Apr 23 2009, 11:20 PM
Zaney   Cleaned up the steering rack and attatched the ...   Apr 23 2009, 11:22 PM
Zaney   Good enough to lick! Almost ready for the ...   Apr 23 2009, 11:26 PM
Zaney   Back from the radiator shop and awaiting install...   Apr 23 2009, 11:29 PM
dlo914   Have you thought up how to run the cable lines for...   Apr 24 2009, 12:36 AM
TonyAKAVW   Wow, talk about a nice car to start with! Tha...   Apr 24 2009, 02:20 AM
charliew   Is the cover on the torsion bar to prevent it from...   Apr 24 2009, 08:58 AM
dlo914   Is the cover on the torsion bar swaybar to preven...   Apr 24 2009, 09:30 AM
Zaney   I should clarify the condition of the car at the t...   Apr 24 2009, 09:38 AM
Zaney   I made a door brace for the passenger side after S...   Apr 24 2009, 09:55 AM
Zaney   Then came the moment of truth and I broke out the ...   Apr 24 2009, 10:09 AM
Zaney   Cut the fender to get at the wheel house and too...   Apr 24 2009, 10:13 AM
Zaney   In the engine bay I cut out all of the aircooled...   Apr 24 2009, 10:17 AM
Zaney   After the passenger long was repaired on the inter...   Apr 24 2009, 10:23 AM
Zaney   Underneath, the seat rail reinforcements were repl...   Apr 24 2009, 10:29 AM
Zaney   Earlier, I jumped the gun a bit with the interior ...   Apr 24 2009, 10:35 AM
Zaney   Here is my new engine sitting patiently.   Apr 24 2009, 10:37 AM
Zaney   Suby 5 speed waiting for the Bremar conversion par...   Apr 24 2009, 10:40 AM
charliew   I guess the tarret is that much bigger than the st...   Apr 24 2009, 10:43 AM
Zaney   I guess the tarret is that much bigger than the s...   Apr 24 2009, 10:56 AM
Zaney   Last two pics for now... New brake pivot plate ...   Apr 24 2009, 10:45 AM
Phoenix 914-6GT   That's looking great Nate. :welder:   Apr 24 2009, 12:07 PM
Zaney   Thanks Jon! :D Welded up the passenger long ...   Apr 24 2009, 09:38 PM
rickthejetman   hi there new to the 914 world and im contemplating...   May 9 2009, 10:22 PM
Zaney   Hey Rick! Two options for ya! Search for ...   May 9 2009, 11:52 PM
Zaney   BTW, got the camera and the passenger long repair ...   May 10 2009, 12:03 AM
Zaney   Time to finish up a quick house project then, b...   May 10 2009, 12:05 AM
Zaney   Well, a lot has happened in the past 12 weeks... ...   Aug 8 2009, 01:50 AM
Zaney   I was able to take six weeks off of work in order ...   Aug 8 2009, 01:57 AM
Zaney   I am in the process of cleaning up the wheel wells...   Aug 8 2009, 02:01 AM
Zaney   First good result in welding thinner sheet metal p...   Aug 8 2009, 02:08 AM
nsr-jamie   I love these kind of posts, keep up the good work ...   Aug 8 2009, 04:14 AM
strawman   Great to see another Suby conversionite (is that a...   Aug 10 2009, 01:06 AM
Zaney   Finally some time to UPDATE! Welded up the do...   Nov 18 2009, 10:12 PM
Zaney   Cleaned the underbelly where the Trans and Muffler...   Nov 18 2009, 10:15 PM
Zaney   Filled in the side markers and Sold them to Fourbl...   Nov 18 2009, 10:22 PM
Zaney   Hopefully, I will get a few hours to install my En...   Nov 18 2009, 10:25 PM
strawman   Good job Nate, keep up the great work!   Nov 20 2009, 10:34 AM
plymouth37   Nice work, you are going to end up with a really g...   Nov 20 2009, 11:31 AM
Zaney   Dana and Geoff, Thanks for the words of encourage...   Nov 20 2009, 11:49 AM
Zaney   It has been a while since an update but, progress ...   Mar 7 2010, 12:46 AM
Zaney   Pic of interior firewall Engine bay firewall   Mar 7 2010, 12:48 AM
Zaney   Hell hole ready for seam sealer and 2K Primer. 16...   Mar 7 2010, 12:50 AM
Zaney   And the trunk firewall before being boxed out for ...   Mar 7 2010, 12:58 AM
FourBlades   Nate, You are really kicking ass now! :trop...   Mar 7 2010, 06:49 AM
rebelmdot   Great work! A guy is supposed to pick up my 9...   Mar 7 2010, 07:21 AM
Zaney   Thanks for the words of encouragement! John, ...   Mar 7 2010, 09:38 PM
strawman   I can't seem to remove the stubborn cranksha...   Mar 8 2010, 10:17 AM
Zaney   Geoff, I believe that you are correct! ...   Mar 8 2010, 07:19 PM
Zaney   So after celebrating my daughter's 1st Birthda...   May 24 2010, 11:33 PM
Zaney   Drove down to Tacoma where I stopped by Delta Cams...   May 24 2010, 11:37 PM
Zaney   Exhaust side Longblock assembled after reading ...   May 24 2010, 11:40 PM
Zaney   Throttle body cleaned up using a homemade soda-bla...   May 24 2010, 11:42 PM
Zaney   Strawman version of the Suby engine mount bar. In...   May 24 2010, 11:45 PM
Zaney   Rear firewall trunk area cleaned up and ready to b...   May 24 2010, 11:47 PM
Zaney   Next step after the firewall is fabbed up is to lo...   May 24 2010, 11:51 PM
strawman   Lookin' good! :beer3: You might want to...   May 25 2010, 06:20 PM
Zaney   Thought I would listen to Geoff's advice and t...   May 31 2010, 12:25 AM
Zaney   tied all the gusset plates together into the ...   May 31 2010, 12:29 AM
Zaney   Followed the advice of many who have come before m...   May 31 2010, 12:33 AM
charliew   Don't slow down now. Try to get someone to cut...   Jun 5 2010, 10:51 PM
Zaney   Got a bit of time thanks to Grandma visiting and w...   Jun 5 2010, 10:57 PM
Zaney   Looking up from the engine bay "new expansion...   Jun 5 2010, 10:59 PM
Zaney   RE: Zaney's Suby Rustoration Adventure   Jun 5 2010, 11:01 PM
Zaney   Next, I am going to take apart the tranny and atte...   Jun 5 2010, 11:06 PM
Zaney   Keep the momentum going... Painted the rear trunk...   Jun 13 2010, 02:34 PM
nsr-jamie   I love this thread! Keep up the excellent work...   Jul 4 2010, 05:53 AM
Zaney   Alrighty then! More progress on the Suby Trans...   Jul 20 2010, 01:57 PM
Zaney   Here is my attempt at the Suby Transmission mount ...   Jul 20 2010, 02:04 PM
Zaney   Here is the alignment of the axle for the Suby Tra...   Jul 20 2010, 02:09 PM
Zaney   There is plenty of room in the engine bay with thi...   Jul 20 2010, 02:13 PM
KELTY360   Nice looking work. I like the way you took a littl...   Jul 20 2010, 02:54 PM
KELTY360   Nice looking work. I like the way you took a littl...   Jul 20 2010, 02:58 PM
Zaney   Nice looking work. I like the way you took a litt...   Jul 20 2010, 04:40 PM
charliew   Why not just take off from the front radiator to m...   Jul 20 2010, 11:18 PM
Porcharu   Good to see MY idea for the trunk is working out w...   Aug 25 2010, 10:59 PM
Zaney   I am actually in the redesigning phase of my trans...   Aug 26 2010, 12:02 AM
charliew   I think you will find that unless you brace the mo...   Aug 26 2010, 02:16 PM
Zaney   After studying some online pics of some Suby trans...   Sep 10 2010, 01:29 PM
Zaney   The main reason for the new mounts was to provide ...   Sep 10 2010, 01:36 PM
strawman   Looks great Nate! Keep the updates coming. Si...   Sep 10 2010, 02:19 PM
Zaney   Well, it has been a while but finally some progres...   Nov 13 2010, 07:26 PM
sawtooth   Very nice. I'll be doing the same very soon. K...   Nov 13 2010, 08:09 PM
strawman   Great job Nate. I'm finally in the "pre-a...   Nov 14 2010, 01:48 AM
Zaney   Thanks Geoff! Next step is copying your hydrau...   Nov 14 2010, 10:54 AM
Zaney   Been too long since I have posted any progress on ...   May 3 2011, 02:19 PM
sawtooth   Looking great Nate, keep it up! You'll hav...   May 3 2011, 02:24 PM
Zaney   Ordered the Gates radiator hose from Renegade Hyb...   May 3 2011, 02:23 PM
Zaney   Phoenix Red!!! 16x7's! Tir...   May 3 2011, 02:25 PM
Zaney   Suby engine!! Ready to be installed...   May 3 2011, 02:28 PM
ruby914   Looking good. Nice work Nate. What profile tires ...   May 10 2011, 09:09 AM
Zaney   I picked up a set of Falken 205/50/ZR16 tires...   May 10 2011, 10:49 AM
JRust   Hey Nate is that Outfronts alternator relocation b...   May 10 2011, 01:18 PM
Zaney   Hey Nate is that Outfronts alternator relocation ...   May 15 2011, 08:17 PM
Zaney   Here are some pics of some more progress: :Qarl...   May 27 2011, 09:52 PM
Zaney   Side view of Outfront unmodified Alternator brac...   May 27 2011, 09:53 PM
sawtooth   Hey Nate, what's the status. You must be getti...   Jun 14 2011, 04:24 PM
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