Andyrews Progress Thread, 1/16/22 A Trip to The Red Barn - Lets fab a Firewall! Options

[Andyrew]

Welcome to my Audi Turbo 914 build thread! This first post has been highly edited for your(and my) ease of navigation.
`
(IMG:http://www.914world.com/bbs2/uploads/post-172-1428991066.jpg)
`
The car 1973 Porsche 914 1.7 w/ appearance group package
(IMG:http://www.914world.com/bbs2/uploads/post-172-1429499049.jpg)
`
The Story:
I purchased this car when I was 14years old and had bought 2 other 914s with it for a measly $1100, The other 2 914’s were basket cases and one had been in a roll over. The previous owner put the 2.0 from the roll over car in this car. I parted out the other two cars and DID A V8 CONVERSION on mine after I couldn’t figure out how to adjust the valves (It seemed easier..). I do a 5 lug conversion as well as put some fiberglass flares on the car and many other things before I decide to paint the car. That is the start of this thread.
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1295463716.1.jpg)
`
Next I decide that I don’t like how the v8 drives and how I could never keep it cool so I decide to embark on a journey with an engine I was already more familiar with. The Audi 1.8T.
To start at the 1.8T engine conversion click below.
http://www.914world.com/bbs2/index.php?sho...4780&st=309

Details on the car:
Engine: Audi AEB 1.8t Engine, Fully rebuilt, balanced rotating assembly and blueprinted, balanced and clearanced Intermediate shaft.
Crankshaft: Stock/polished
Rods: Scat Forged I beam rods
Pistons: Stock
Cams: Stock
Valves: Stock intake, Stainless nitrite coated Supertech exhaust AEVN-1103
Valve springs: Supertech high rpm valves SPRK-AUDI18
Piston rings: Goetze 08-502900-00 (Factory stock)
Head gasket: Elring Stock head gasket
Rod bearings: 034 Dry film coated bearings 034-202-1008
Crank bearings: 034 Dry film coated bearings 034-202-1000
Intake Manifold: Stock
Throttle Body: Stock AWM
Exhaust Manifold: APR Iconel Stage 3 manifold
Exhaust: 3" turbo back stainless steel w/ 2 stainless resonators
Intercooler: 700hp air to water core.
Turbo: Comp Turbo triple ball bearing CTB5356
Injectors: Bosch 550CC injectors ported and flow matched to 1300CC
Fuel Pump: Bosch 044 inside 034 Surge tank
Fuel rail: Stock fed with AN10 line
Water pump: Davies Craig EWP150 w/ LCD controller
MAF: PMAS HPX MAF in 3" housing
Boost controller: Cortex EBC

Transmission: Audi A4 1.8 5 speed code EHV FWD unit
100mm stub axles from boxster transmission
eBay sprung type LSD


Wiring: Strip all Porsche wiring, Replace with Audi wiring 100%
Engine Management: Modified OEM Audi Ecu
Power brakes: Not yet
ABS integration: Not yet
Traction control integration: Not yet
Launch control: Not yet
Cruise control: Yes
Climate control/AC: Yes
OBD2 full control: Yes
Check engine light: No smile.gif
Front trunk and rear trunk: YES!


8psi: 240whp (Canyon and autox setting)
14psi: 280whp (Street)
17PSI: 300whp (Track and Street driving) (Estimated power goal)
30psi(E85): 400whp (Full tilt mode)


Suspension:
Raised 911 spindals up front with Koni yellows
Mueller Roller Needle Bearings front and rear in leu of all bushings
Turbo tie rods
22mm Torsion bars
Nascar front sway bar
Koni yellows rear
911 rear hubs with 100mm studs
Ground control coil over kit in rear
225lb springs

Brakes:
911 A calipers front
Stock 914 rear calipers
Vented rotors front and rear
Porterfield semi race pads
19mm M/C
Proportioning valve replaced with T

Wheels:
Boxter rear 17 x 8.5 twists up front with 245 40 17
911 turbo 18 x 10 turbo twists in back with 285 35 18

Body:
Rich Bontempi HPH Flares Front and Rear, Molded
916 front and rear bumpers (front bumper to be reworked completely)
6" ducktail spoiler with supports
Engman long stiffening kit
Seam welded rear
Camp 914 hood shocks rear
Camp 914 Euro front turn signals
Bike rack (IMG:style_emoticons/default/biggrin.gif)

Interior(In Progress):

Fully custom interior (Still in design phase)
Harness Bar
5 point Cam lock harnesses
Pepboys Corbeau style seats





~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Now that the intro is done, here is my checklist of things that I want to get done with it.

Register *5-15-11*
Fix ignition **5-30-11**
Tune (again) ecu ** Converted back to Carbs after ECU died 5-30-11**
Clean goo in trunk (pic)
Install Dr window crank *5-30-11*
Change oil ****Finished 1-29-11****
Change water pump *Received Remanufactured pump from Slits 1-26-11****Finished Install w/ hangups 1-29-11****
Flush coolant
Finish targa bar S *Started progress on the bar*
Dr front 1/4 *Sand day 1 1-29-11* *Bondo Day 2-1-11**Primer Day 2-19-11*
Dr door *Sand day 1 1-29-11**Bondo Day 2-1-11*[/url]*Primer Day 2-19-11*
Rocker pannels *5-7-11*
Dr rear 1/4 *Sand day 1 1-29-11**Bondo Day 2-1-11*[/url]*Primer Day 2-19-11*
Trunk *Removed spoiler, Plugged old spoiler holes, Long board sanded trunk*
Rear bumper *Page 8*
Pass rear 1/4 *4-17-11*
Pass door *4-17-11*
Pass front 1/4 *4-17-11*
Front bumper *5-5-11*
Hood *Primer 5-2-11* *Paint 5-15-11*
Top *5-4-11[url=http://www.914world.com/bbs2/index.php?showtopic=114780&st=120#]
Primer sealer *5-15-11*
Paint *5-15-11*
Radiator cutouts in wheel well (And replace hood with stock) ***Completed 1-26-11***
Fix headlights *6-8-11*
Fix horn
Finish seat install ****Progress 1-19-11**** ***Finished 1-26-11***
Finish carpet *6-8-11*
Finish front sway bar
Fix Dr Door handle

This post has been edited by Andyrew: Jan 15 2022, 09:16 PM

[Andyrew]

Made some progress yesteday and today. Not enough yesterday to post... (Mixed and laid some small batches of filler)

But I bought some filler. Supposed to be better than the other stuff.
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322838.1.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322838.2.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322839.3.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322839.4.jpg)
Put the front bumper on and made some tape and marks for myself. Still need to put it on again and redo it. both the bumper and the body are going to take quite a bit of work to look right together (yay fiberglass bumpers...) I think im going to get the body where I like it and just match the bumper.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322840.5.jpg)
Noticed a low spot on the door. Filled it in some. (This is the stuff i'll notice when I actually throw some primer filler and guide coat on...)

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322841.6.jpg)

This is prior to 2 more applications of filler... Last application I said "fudge it" and laid it on thick.. Took 20 mins of my lunch to sand it today.. Arg..

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322841.7.jpg)
I was done with working on the fenders (for now) so I decided I would pull the supports off the spoiler. took some finessing, but I got them loose.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322842.8.jpg)
And I then removed the rivets holding it on.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297323084.1.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322843.10.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322844.11.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322844.12.jpg)

Threw the light in to get a look at what I was dealing with. I love the spoiler, but I love a clean rear end as well... Thoughts anyone?

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322845.13.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322845.14.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322846.15.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322846.16.jpg)
(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322847.17.jpg)
Since the trunk was clear, I figured it was a good time to plug the holes from the previous ducktail spoiler. They were good sized holes, but nothing some welding cant fix (I actually couldnt get a block behind it because of the double layers, but it filled just fine) The spoiler actually hides all but 1/2 of these holes, but I figured I would clean it up anyways in-case water got in.

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322847.18.jpg)
I then decided to work on the targa bar some. ground down and welded @6" intervals, then i'll grind all of it down and weld it. (6" intervals was to keep the targa bar from splitting.

I need to get me a bigger grinder... This is tedious... A big 9" with 36 grit pads would be wonderful... My 4.5" works, but the grinding stones are only good when they are really fresh... Meh, maybe i'll just buy a bunch of stones...

(IMG:http://www.914world.com/bbs2/uploads_offsite/i1210.photobucket.com-172-1297322848.19.jpg)
Finally I decided to longboard sand the trunk.... Whoooo eeee I got a lot of work to do.... Im debating a bunch of primer filler, or just skim it with glazing puddy and flat board it... Tough decisions... Maybe i'll hammer and dolly it (However most of the area's I WOULD do that in have the trunk reinforcing behind it... I do have my Map/Oxygen tanks... I could shrink them (and risk some oil canning..). Im looking for suggestions here as well..