Introducing "Dirty Penny" - Former $2010[$2012] GRM Project, Running. Driving. Boosting. FUN! Options

[jpnovak]

I wanted to introduce myself as a new member to the World. I am new to the 914 but not new to air-cooled. I have two 1971 911s; a T - soft-window targa and an ST-replica track car. I am sure I have seen many of you on Pelican. With the 911 I have done it all, rust repair, paint, engines, transmissions and chassis setup. I felt it was time for something new.

Introducing my new project. "Dirty Penny"

Penny is a 1975 Porsche 914. She has been sitting unattended for a while. I found her at a friends house under the old oak tree. Penny is wearing copper metallic paint and had a white interior. Penny arrived without a heart. I am going to give her new life.

Penny will be built as a Grassroots Motorsports $2010 Challenge car. For those not familiar that means you have $2010 to build a car where it competes in a concours, drag race and autocross. The prize? Notoriety in GRM and ridicule from those who already think you are nuts and cheap. My wife doesn't affectionately call me Fred Sanford for nothing. (IMG:style_emoticons/default/smile.gif)

Here are a few pictures of Penny being unearthed from her previous home. The TX sun has not been kind to the paint, nor the interior. However, the dry climate has left her remarkably rust free. There is rust in the Hell Hole that has been previously cut out yet never welded back in. Rot is almost non-existent.

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How much money I have left to spend on the project.

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The plan is simple to do well at the Challenge. Get a car that handles well. Strip the weight out of it. give it some extra HP. Let's see... A 914 handles well. they are already pretty light. but the Type IV doesn't lend itself to high HP without major $$$.

A bit of late night ebay browsing and I came across a JDM Subaru EJ20G drivetrain. Yes, that's what I need. ITs still a flat-4 - yet has to be water cooled and makes 140+ HP/L in stock trim. I like it. The vendor was in Dallas which means reduced shipping costs. Yep, that's the rule. you must account for ALL purchases.

The new heart and soul... Oh yeah it will have soul!

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to be honest, work has been crazy and I have 13 months to build the car. Progress won't be fast. I am excited to make this go forward. The challenge of swapping the entire drivetrain begins with connections. The engine mounts are easy. Trying to get the shift linkage, clutch linkage and throttle cable done on the cheap is not so easy. I know there is a wealth of information on this site. Thanks to all those who have traveled this road before me.

Until the next update...

Now I have to figure out how to post images on this site rather than link external.

[jpnovak]

22 days left! That's it to complete a long list of stuff.

Weekend progress.

1. Hydraulic clutch is completely plumbed. fluid flows with no leaks
2. Hydraulic clutch is connected to pedal cluster - pedal actuates MC
3. Hydraulic clutch does not work - needs to bleed!
4. Brakes are full of fluid - No leaks after the rebuild. (well there was two lines I forgot to tighten on the passenger side front.
5. rocker panels are painted.
6. Front bumper screen is epoxied into place to protect the radiator. John, thanks for the aluminum screen from the satellite. It works perfectly.
7. Front bumper is blocked and painted. Unfortunately I will need to repaint. I did not know it was so hot yesterday afternoon. The paint was drying as I was brushing. Usually Rustoleum flows really well to level itself. However, it does not flow when its 104. I did not realize it was so hot until late last night.


Next up

1. Must get tires mounted
2. get throttle cable connected -
3. Waiting for final plugs for radiator. Still "in transit"
4. Connect, fill and leak check cooling system.
5. Determine seat/harness arrangement -
6. Install Harness
7. Weld final struts on motor mount to prevent fore/aft swing and rock of engine under power
8. weld cable mounts for shifter on tranny mount
9. Paint tranny and engine mounts
10. remake shifter to cable stop mount (I don't like the current one - holes are too big; too much slop)
11. Make connection to alternator
12. Find alternator belt that fits.
13. Carpet interior