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> Rear trunk Repair, a new twist
76-914
post Jun 25 2012, 10:23 AM
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It's finally down after 8 weeks on the jack stands. Ugh! (IMG:style_emoticons/default/barf.gif). I know; it shouldn't have taken that long but I'm old and stupid so I have two good excuses for being slow. Most of this is McMarks fault. Just kidding. I had read a post where McMark describes how to check your CV's. Mine failed. (IMG:style_emoticons/default/headbang.gif) So, I ordered a set of CV's. Then that damned Otto posted these in the classified WTS:

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Since it was on jack stands and my trunk looked like this I decided to repair the trunk while it was up.

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As I began fitting the rear panel piece I noticed the similarity between the rear panel and the piece in front of the trunk spar/brace and thought, maybe...... Then the G&R event happened and found another one of these panels ($5 cheaper than the one I bought from Otto) so I bought it, too! I said too because I also bought a set of Fuch's (IMG:style_emoticons/default/wub.gif) Sure enough, after a few measurements and "trim to fit" I was able to "sneak" this rear panel piece into the front.

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The slits were intentional to allow the piece to slid between.

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This is one place that it didn't match. Notice the gap between the new piece and the brace. It's a gap appx. 15mm

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76-914
post Jun 25 2012, 11:14 AM
Post #2


Repeat Offender & Resident Subaru Antagonist
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From: Temecula, CA
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Region Association: Southern California



Geez, I almost forgot the "money shot". Ethan aka '73-914kid was gracious enough to weld these pieces up for me. I had attempted a few spots with the flux splatter machine before Ethan offered me the use of his mig welder. You can see where I began to weld the new ground stud in place with the splatter machine. After I witnessed his abilities over mine, I decided to have Ethan weld it up. Thx a million Ethan. (IMG:style_emoticons/default/beerchug.gif)

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A can of Seam Sealer and a little paint is all she needs now!
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xsJerry
post Jun 25 2012, 10:05 PM
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Nice job on the trunk. I just cut out a piece of 16 gauge sheet metal and tack welded it in there, then seam sealed. works, but not as nice a a replacement piece.
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