Upgrading the tachometer, to remove that bounce Options

[timothy_nd28]

First I would like to give thanks to Terry, my uncle, for his time on this and my other RGB backlighting project. He has spent more time working on this than he cares to admit. He's more of a Corvette guy, but his vast knowledge and willingness to help, transcends which benefits our community.

Okay, so I have been told that our tachometer has a problem with bouncing. I personally have never seen this problem and I have to admit that I've never really paid much attention to the tach while driving, so I decided to put the signal generator on the tach and see how it performs. This signal generator bypasses the ignition system and provides a clean signal. This also serves as a control because a bad condenser on the dizzy can cause problems as well.

This video shows the untouched tach in its original state running on a function generator. As you will see, it does bounce and over shoot during the sweeps.

https://www.youtube.com/watch?v=rbC37l1z_oA


This next video shows our tach but with a cheap modern 30 dollar tach stuffed inside. The bounce seems to have disappeared, and there is no more overshoot during the sweeps.

https://www.youtube.com/watch?v=cmk1lSop_iE



The VDO tach was designed for mass production and had a very simple but effective design. This modern tach uses an air core massless motor which is controlled by sine/cosine inputs which tends to be a bit more responsive and accurate. The original vdo design is a motor/spring contraption which will always have some bounce. Over time, capacitors and dampening fluid may leak or fatigue which will aggravate the problem.

In this write up, I will show how to incorporate a off the shelf 30 dollar tachometer commonly found at the auto parts store, and make it work with our VDO gauge can.

[timothy_nd28]

Now the machining part. Go ahead and remove the gauge bezel ring with a small screwdriver. Carefully uncrimp the lip that holds the bezel ring in place. After this ring has been removed, go ahead and remove the glass and the inner bezel ring. Next you'll need to remove the 4 small screws on the back of the can. Next, remove the tach from the can. It should look like this after you are done.


Carefully put aside the tach assembly that you just removed from the can. We will come back to this later.
Now obtain a 9/64" drill bit. You will need to enlarge these 2 holes.



With the holes slightly bigger, you can now use the same screws that came with the 30 dollar tachometer to secure the circuit board inside the VDO can.