Improved shifting for side shifters, bolt on? Maybe., Experimenting tonight. Options

[Dr Evil]

I have had this though for a long time to try and remove as much slop as I can in the shifting system. The tail shifter is a bit trickier, but not impossible. I have a side shifter in my new 914 and so, while I build up a transmission for it to drive to Hershey this weekend (this will be the raffle transmission, BTW. Trial by fire!), I decided to see how simple it would be to remove some of the slop.

First, see how much of a gap there is between the shift selector comb and the rod.

This is a huge amount so any bit that can be removed should be an improvement.

Step one was to add material to the sides of the comb faces (Yes, Scotty, I welded). Then, I hand filed the faces and re-formed them to a specific profile. The metal that was added was hardened and a real bitch to file. I figured it was worth it.

The end result was a much tighter fit.


There are a few parameters that I will not go into that need to be respected to get this to work, but the preliminary results were nice on the bench. With the material added and profiled on the faces, the stick throw fore and aft to select gears decreases significantly. There is still refinement that needs to be done on the profile, but so far the preliminary results are encouraging.

Next, I will build a jig so I can directly observe and adjust my profile. And I will also be able to see where I can add material to take up the slack that one feels when they are in gear and can wiggle the stick back and forth.

Once I get this prototype done and tested, I can do this treatment to any side shift console on an exchange basis and it will be a quick bolt on improvement (I hope).
(IMG:style_emoticons/default/happy11.gif)

[Dr Evil]

Where as a Rennshifter addresses the problem at the end of the chain, my solution will address it at the source and will be far less.

The only thing that I see as a potential for loss of optimal is the in and out play on a box where I have not adjusted the internal rods. If your rods are cocked ever so slightly, then you can run into binding. The easy cure would be to allow for more slop in this direction. Thus, it is looking like two sets will be offered: I install and custom fit one to your box, or I send you a unit to install that will be only slightly less awesome, but still a huge improvement.

As for the 911/912/tail folks, I am still working on ways to get rid of the side to side play in the stick. The anatomy of the mechanisms are different enough to not allow for the simple solution done to the side shifters. Probably need to make a special shifter ball end.