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> 1972 1.7 - Fuel pump not starting when key is turned, Problem with fuel pump
itsmagic
post Aug 8 2014, 10:46 AM
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My 1972 1.7 914 recently decided to not start. I quickly noticed that the fuel pump is not running briefly like it should after the ignition key is turned. I verified that the relays on the relay board (Master, Fuel Pump, Blower) are all good by trying them on the headlight motors. I then verified that the two fuses on the relay board are good. Next, I popped the cap on the fuel pump relay and pressed it... the fuel pump runs when I do this. (The car will then start and run for a few seconds if I start it). Sooooo, I am at a loss... The fuel pump is fine, relay board is fine, relays are fine... what could be causing the fuel pump to not activate? Thank you for any advice. Wayne
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Chris Pincetich
post Sep 14 2014, 09:01 PM
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I AM GOING THROUGH THE EXACT SAME THING as Wayne, who started this thread. (IMG:style_emoticons/default/sad.gif)

I thought it was a bad relay board, and have tried several other boards without finding my fix (Thanks Bruce for sending them!).

I just learned about and tried the exposed relay test, and it did work, which means my relay board should be fine. With the relay innards exposed, I turned the key in the ignition to ON then pressed the relay and the fuel pump started running. I have also cleaned all the relay connections on the board, cleaned the relays, tried several working relays, and bending the relay prongs for a tighter fit. Still no power to the fuel pump! (IMG:style_emoticons/default/dry.gif)

Does this mean it's time to swap out and try a new ECU brain??

I've been driving the 914 for over a week with the fuel pump wired directly to the battery. I have to unhook the battery every time I park.

Is using a modified relay, one that is "always on," a bad idea for a temporary fix??

Seems like it would be the same thing as I have now (pump always on when car is going) but would mean I don't have to unhook the battery every time (and I could use the OEM pump electrical connection/wiring).

Thanks in advance for more advice and tips (IMG:style_emoticons/default/beerchug.gif)
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jcd914
post Sep 16 2014, 10:37 PM
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QUOTE

I thought it was a bad relay board, and have tried several other boards without finding my fix (Thanks Bruce for sending them!).
I just learned about and tried the exposed relay test, and it did work, which means my relay board should be fine. With the relay innards exposed, I turned the key in the ignition to ON then pressed the relay and the fuel pump started running.

The "exposed relay test" does not mean the relay board is good, it only verifies the power circuit to the relay and power circuit out to the fuel pump are good. But considering you have tried a number of relay boards, yours it probably not the cause.

QUOTE

Does this mean it's time to swap out and try a new ECU brain??

It means it is time to test and determine if the ECU is trying to operate the fuel pump relay.
Using the diagram and info Tom posted you need to verify the fuel pump relay get power to the 85 terminal and then check to see if the ECU grounds terminal 86. If you don't have those at the relay socket then move and test at the next connection in the circuit.

QUOTE

I've been driving the 914 for over a week with the fuel pump wired directly to the battery. I have to unhook the battery every time I park.

Bad idea. Fuel pumps are controlled by relays or modules for safety. In an accident or if you had a fuel line burst you could have trouble getting to the battery to disconnect it. And if you had a fuel leak, that little spark you get at the battery when you disconnect it, could be the spark the sets your car on fire.

QUOTE

Is using a modified relay, one that is "always on," a bad idea for a temporary fix??
Seems like it would be the same thing as I have now (pump always on when car is going) but would mean I don't have to unhook the battery every time (and I could use the OEM pump electrical connection/wiring).

Yes, bad idea. It would be very similar to what you have now, which is why it is a bad idea.

I worked with a mechanic that constantly drill in to me "Test, don't guess". Diagnose the fault in the circuit and then you can determine the best fix. Tom's info should help.

As was said, ECU's don't fail often but they do fail but IMHO the FI harness is probably a more likely culprit.

Jim
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Posts in this topic
itsmagic   1972 1.7 - Fuel pump not starting when key is turned   Aug 8 2014, 10:46 AM
silverbullet75   It's been a while since I've seen this, bu...   Aug 8 2014, 11:01 AM
itsmagic   Where/what is 'the flapper' ? Thanks.   Aug 8 2014, 11:05 AM
Cap'n Krusty   Your car doesn't have one. 914 with L-jet onl...   Aug 8 2014, 11:09 AM
sfrenck   There is a nice flowchart for troubleshooting fuel...   Aug 8 2014, 11:43 AM
Tom   To give a little more help, here is a more detaile...   Aug 8 2014, 11:58 AM
pt_700   my d-jet was one of those rare computer failures. ...   Aug 8 2014, 12:05 PM
silverbullet75   Sorry for the wrong/misleading info!   Aug 8 2014, 12:10 PM
rhodyguy   so it dies when you stop pressing on the relay? sw...   Aug 9 2014, 11:30 AM
itsmagic   Follow up: Thanks for everyones advice. I carefull...   Aug 24 2014, 11:43 AM
The Cabinetmaker   Great job Wayne. And thanks for checking back and ...   Aug 24 2014, 12:55 PM
Chris Pincetich   I AM GOING THROUGH THE EXACT SAME THING as Wayne, ...   Sep 14 2014, 09:01 PM
jcd914   The "exposed relay test" does not mean ...   Sep 16 2014, 10:37 PM
Chris Pincetich   :bump: :confused: :headbang:   Sep 16 2014, 01:26 PM
Cap'n Krusty   Remember what I said earlier. The main relay powe...   Sep 16 2014, 11:01 PM
Chris Pincetich   thanks for helping! :beer2: I know my curren...   Sep 17 2014, 10:14 AM
Chris Pincetich   OK, did some testing and ready to do more once I g...   Sep 20 2014, 07:46 PM
Tom   You can narrow down the search some by doing the f...   Sep 21 2014, 01:39 AM
Chris Pincetich   There was no ground signal at the #3 connection of...   Sep 22 2014, 11:24 AM
Tom   Chris, Yes, If the wires and connections are go...   Sep 22 2014, 12:38 PM
Chris Pincetich   Thanks for confirming, Tom. :beer2: My 914 needs...   Sep 22 2014, 01:38 PM
Chris Pincetich   Installed an ECU brain - mine was an early one wit...   Oct 5 2014, 10:49 PM


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