Build #2, No huge car progress...but...cool new toys! Options

[jd74914]

Hello all.

I figured I’d throw up a progress thread for my car’s second rebuild. For those who don’t know me my name is James and I’ve been a 914 addict since age 13 (now 26) and used to hang around here a bunch more. It seems like a good start to this thread would be some background information. Its first build took place when I was in high school (age 13) and ended as a freshman in college. When I originally purchased the car it didn’t run and had some pretty serious external rust problems. I rebuilt the motor, fixed tons of electrical issues, replaced all of the rotten metal with new (all hand-formed since I didn’t have the money to pay for reproduction pieces), and repainted. Everything was done in my garage with the exception of turning/balancing the flywheel and I learned how to MIG weld and paint from my dad, some books, and through a lot of practice.

After reassembly, it was my daily driver for 3.5 years during my undergrad degree. I pretty much drove it hard and put it away wet for the entirety of these years and it never saw a garage. Something about getting a mechanical engineering degree, dating a few girls, working throughout the year as a design engineering intern, and finding FSAE cars really limited the amount of time I spend on my own car. By the end of my undergrad degree there were some pretty rough spots, mostly in terms of the suspension/brakes and a pesky ignition switch (replaced 3 or 4 times and it kept failing), which pushed me to taking it off the road and fixing everything correctly. I thought it might take about a year-that was 3.5 years ago! (IMG:style_emoticons/default/wacko.gif)

Just like after the first rebuild, life got in the way and the car sat as I went through a master’s degree, worked full time, continued to play with FSAE cars, and starting working on friend’s real racecars. Now I’ve finally finished my MS (and know way too much about fluid dynamics and heat transfer (IMG:style_emoticons/default/laugh.gif) ), am applying to schools for a Ph.D., still haven’t stopped [advising] FSAE design, and really want to drive her! The play was to start and finish rebuilding the suspension last summer (I saw Chris Foley-Racer Chris in the grocery store one day and told him this), but I got carried away and a bit behind. This thread is to chronicle the build back to the road.

We’ll start with a few pictures from when it was originally completed in 2006/7 (well, it's missing the plates and still has the original windshield but...).

[jd74914]

A late thanks Bob! (IMG:style_emoticons/default/smile.gif)

I was going through my camera and found some pictures of the next steps of this project (only a year after the last post haha).

In the past year I've jet-set all over the place for work, lost my job due to company bankruptcy, signed up for full time doctoral research in laser diagnostics, started an engineering consulting gig, had the opportunity to play with LeMans-grade engine control hardware (see Life Racing F88) and way too much more so my 914 progress has been super slooooooooooooooooooow. (IMG:style_emoticons/default/blink.gif) (IMG:style_emoticons/default/smile.gif) Hopefully life will let me get a little more done this year! (IMG:style_emoticons/default/laugh.gif)

The first pictures show fixes to the general inner fender structure where the metal was either soft or had been poorly replaced the first time around.

[ChrisFoley]

...
, lost my job due to company bankruptcy,
...

How convenient for the new company to run out of money so quickly. Previous owner seemed to make it work for the long term.
I wondered how you made out when that happened but figured you would land on your feet either way.