Area51Werks starts another Autotopsy Resurrection of a Factory 6, Welding is Done! Fixtures are removed Onto the cleanup and paint work. Options

[rick 918-S]

I wanted to start another build thread for the 914-6 I purchased from Ethan. When we were able to put together a deal I could hardly wait to come out and collect it.

Last year our Titan was totaled. So Sandy and I took our little truck with trailer and headed out. We drove straight through to Vegas. We met up with John Peterson and stayed in the 914 room. Sandy was calling it our room. (IMG:style_emoticons/default/first.gif)

Half way to Vegas the brakes started grinding. There was no way we were going to make So Cal and all the hills with dead brakes. So while Sandy was at her meeting in Vegas JP and I rebuilt the front brakes on the mighty Ranger. Thanks again for all your help and hospitality John!

Our first stop on the way to pick up the 6 was at Ron's shop. Ron set me up with a 2.7S and goodies. Thanks to his generosity I have most everything to put the car back in running condition when the chassis work in done. And congratulations to Grandpa Ron and the new baby girl they just welcomed into the world.

When we arrived at Ethan's we were pleasantly surprised by the weather. Beautiful Sunny California makes it hard to leave and come back to the cold and snow. (IMG:style_emoticons/default/dry.gif) Yes, we were greeted by a nice light dusting of snow when we arrived home. (IMG:style_emoticons/default/wacko.gif)

Anyway, it was great to spend the day with friends, eat brisket and tell stories.

Kent, Rod and Wayne came to help with the fun.

I received a project from Rod while I was there. More on that in another thread.

Rod was a wealth of knowledge about the history of this car. I really need to spend some time on the phone with him now that I am back and talk more about the cars origin and past.

Kent lead the way and got us back on the road heading out of So Cal to points east. It was a great day in the 914World. Thanks all!

Now on to the car. I have it home now. My son Aric and I spent some time doing forensics on the chassis. We dropped the suspension and started removing some of the bolt on stuff that will have to be cleared in order to repair the chassis.

I plan a full on documented chassis rebuild showing the process involved in determining how and where to pull, what to remove and the importance of proper technic when splitting panels welding things back together. To some this may be basic but I get a lot of questions about chassis repairs and felt it would be a good place to start a discussion.

For now, here's the car:



My favorite place to stop for a photo of my 914's. I have taken a photo here with every 914 I have.

[rick 918-S]

Time for an update. I really shouldn't have spent the time out in the garage this weekend but I did. I'll pay for it tomorrow at work. (IMG:style_emoticons/default/dry.gif) But hey I couldn't stand to see the six sit there idle another month.

I pulled out the tower, hooked it up to the Celette and did the rough in pulled. Some know I have a little experience with this. I owned a collision/resto shop for 18 years. I had a 4000 sf shop with a 1300 sf computerized office, 6 full time employees and all the drama that goes with it.

For those that are interested in the approach to proper collision repair on a unitized car I'll give you a little taste of the process and the how and how not to proceed.

First you need to picture a car built like a wire framework. Push on one corner and the wire frame moved is several different directions throughout the structure. Now image the wire frame is bent like the photos I will post. The object is to use the damaged structure, specially the parts you know you will not re-use to move the wire frame back into position.

Imagine you just say, heck, I'm not using the front handle I'm just going to cut it off. Proceed that way and you will trap damage back into the wire frame with no way to pull it evenly and move all the members back into position. When you go to re-assemble you will have issues with door fit, top fit and chassis balance, braking predictability and cornering. It is also possible the chassis will end up with kinked or pre-damaged members that will make it unsafe.

So, here's the plan. Do the rough-in pulls. This does not require fixtures those will come later. My goal is to relieve the stress introduced into the unit-body,(drag all the wires effected back in place) start to reshape both right and left inner wheelhouses. and prepare the car for the removal of the parts I will not need when I get the fixtures from Celette and start rebuilding the chassis.

Here's where I started.