BUILD-OFF CHALLENGE: Tygaboy's '75 LS3, It seemed a good idea at the time... |
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BUILD-OFF CHALLENGE: Tygaboy's '75 LS3, It seemed a good idea at the time... |
tygaboy |
Oct 17 2016, 10:56 AM
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#1
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914 Guru Group: Members Posts: 5,451 Joined: 6-October 15 From: Petaluma, CA Member No.: 19,241 Region Association: Northern California |
Hi World!
Let the games begin! (IMG:style_emoticons/default/piratenanner.gif) As the title says, it's a '75 that's getting an LS3 (Cracker's "old" motor - thanks Tony!) and Boxster 6 speed. Also planned is zippidy doo-dah 911 front suspension with Boxster calipers all around. The rear suspension is getting 911 ebrakes, Tangerine Racing raised pickups and shock towers. I have plans to stiffen the chassis with a partial cage. Doesn't that sound like a great plan? I think so, too! BACKGROUND: I got this as a roller that was purported to be "dry and accident free". And it was! Except for all the rust and the place where it was hit. Yeah, yeah... But it's all good. The seller and I worked everything out. (IMG:style_emoticons/default/beerchug.gif) But our little 914s are full of surprises and isn't that half the fun? So, first up is rust repair time! (IMG:style_emoticons/default/sawzall-smiley.gif) (IMG:style_emoticons/default/sawzall-smiley.gif) (IMG:style_emoticons/default/welder.gif) (IMG:style_emoticons/default/welder.gif) Let's begin with some pics of what I started with. Wish me luck! Wait, forget the luck, wish me SKILL!!! Attached image(s) |
tygaboy |
Oct 17 2016, 01:11 PM
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#2
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914 Guru Group: Members Posts: 5,451 Joined: 6-October 15 From: Petaluma, CA Member No.: 19,241 Region Association: Northern California |
I sliced the longitudinal repair section out of my parts car. That was a fair bit of work, in and of itself!
And here's the first goof of documenting my build: I fabbed up the sleeve for the rear part of the long repair. It was FAR more complicated as I had to deal with the raised reinforcement "ribs" that are part of the doubler that runs up the inside of the long, past the engine and inner suspension mount. I was so impressed with myself and how well everything fit that I immediately forgot to take any pics and commenced with tacking things into place... (IMG:style_emoticons/default/headbang.gif) Anyway, here it's trimmed and fit. Also gives a view of what these look like with no inner or outer firewall or back half of the floor! Note the double/triple-up on the door brace. I'm super paranoid about keeping the very nice door gaps this chassis has. I'm using Tangerine Racing's door brace kit. *** Unabashed promotion*** If you need 914 stuff and Tangerine Racing makes it, save yourself a ton of time and just buy it! Chris Foley and his team (and products!) are the best. Back to the build: I used the door brace kit as provided plus added another diagonal from the upper seat belt mount to a plate/bolt that I welded just inside the front of the door opening. This means I have a brace in place but can mount the doors and check gaps! Attached thumbnail(s) |
ChrisFoley |
Oct 17 2016, 01:25 PM
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#3
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I am Tangerine Racing Group: Members Posts: 7,964 Joined: 29-January 03 From: Bolton, CT Member No.: 209 Region Association: None |
I'm using Tangerine Racing's door brace kit. *** Unabashed promotion*** If you need 914 stuff and Tangerine Racing makes it, save yourself a ton of time and just buy it! Chris Foley and his team (and products!) are the best. Back to the build: I used the door brace kit as provided plus added another diagonal from the upper seat belt mount to a plate/bolt that I welded just inside the front of the door opening. This means I have a brace in place but can mount the doors and check gaps! Thanks Chris! (IMG:style_emoticons/default/smile.gif) I actually have a door brace kit update planned that uses a system much like you described - a welded nut plate inside the A pillar, so the doors can be installed while the chassis is braced. |
tygaboy |
Oct 17 2016, 01:57 PM
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#4
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914 Guru Group: Members Posts: 5,451 Joined: 6-October 15 From: Petaluma, CA Member No.: 19,241 Region Association: Northern California |
I'm using Tangerine Racing's door brace kit. *** Unabashed promotion*** If you need 914 stuff and Tangerine Racing makes it, save yourself a ton of time and just buy it! Chris Foley and his team (and products!) are the best. Thanks Chris! (IMG:style_emoticons/default/smile.gif) I actually have a door brace kit update planned that uses a system much like you described - a welded nut plate inside the A pillar, so the doors can be installed while the chassis is braced. Mr. Foley! Always a pleasure... Here's my super high-tech design. No doubt yours will be a bit more professional but this worked just fine. Attached thumbnail(s) |
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