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> Fuel Return Line Questions
friethmiller
post Apr 7 2025, 09:05 PM
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My Red '74 (a.k.a Denise) is getting a return line but I'm having issues finding the right size return line hose to go between the tank and the SS line. I have a 5/16" (8mm) rubber hose that looks like it might work. Waited 4 days for Sierra Madre to ship a 7mm ID braided hose, which turned out to be > 8mm (just too loose). (IMG:style_emoticons/default/headbang.gif) I want to go with the 5/16" line but I really think both of these ends should be bubble flared. Has anyone done this? Anything to watch out for? Any other solutions here? I don't need these connections leaking or sliding off.

Also, I have a rubber washer on the return pipe and just a brass washer + screen in the feed. Is this normal? Can I use something like Curil T to help seal these connections? Thanks in advance.

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Superhawk996
post Apr 8 2025, 08:18 AM
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QUOTE(friethmiller @ Apr 7 2025, 11:05 PM) *

I really think both of these ends should be bubble flared. Has anyone done this? Anything to watch out for? Any other solutions here? I don't need these connections leaking or sliding off.



The bead rolling tools for small diameter tube are rather pricey and each tool only covers a small size range of tubing. If you have the time - you might ask Chris Folley how much he’d charge to bubble roll them for you. Local hot rod / fab shop might have a set too.

Since these lines aren’t under much pressure they aren’t as likely to slip off but as you know, bubble flare is best practice. I was always a little surprised they Weren’t rolled as original equipment.
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Ron914
post Apr 8 2025, 09:59 AM
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QUOTE(Superhawk996 @ Apr 8 2025, 09:18 AM) *

QUOTE(friethmiller @ Apr 7 2025, 11:05 PM) *

I really think both of these ends should be bubble flared. Has anyone done this? Anything to watch out for? Any other solutions here? I don't need these connections leaking or sliding off.



The bead rolling tools for small diameter tube are rather pricey and each tool only covers a small size range of tubing. If you have the time - you might ask Chris Folley how much he’d charge to bubble roll them for you. Local hot rod / fab shop might have a set too.

Since these lines aren’t under much pressure they aren’t as likely to slip off but as you know, bubble flare is best practice. I was always a little surprised they Weren’t rolled as original equipment.

I see what you see , straight ends the bubble flare would give added protection from slipping or coming off if the clamp loosened .
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