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> Oil cooler..........round two, AKA fun with foam!
East coaster
post Feb 17 2006, 07:56 PM
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So after a little brainstorming on an oil cooler layout, I figured I better actually do it.

Started out by figuring out the mounting of the cooler itself. It's a very large (4 x 24 fin area) and I think a good fit for a 3.6 since it doesn't have an engine mounted cooler. I started by cutting sections out of the front support tray for clearance and then re-boxing the area to keep the shelf rigid and serve as a mounting point for the front of the cooler.

Here's a pic of the cut outs...........


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East coaster
post Feb 17 2006, 10:25 PM
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Aaron, I probably could've squeezed a little (very little) more out of the exit area, but the real pinch point is here (red arrows). The exit holes are 4" x 8" and I couldn't get much more area than that in this pinch point. I needed to reserve some space sround this plenum to run my oil lines and still clear the spare.


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East coaster   Oil cooler..........round two   Feb 17 2006, 07:56 PM
East coaster   other side....   Feb 17 2006, 07:57 PM
East coaster   I'm using two isolator mounts from these areas...   Feb 17 2006, 08:00 PM
East coaster   Used a piece of billet aluminum and made a mountin...   Feb 17 2006, 08:03 PM
East coaster   This is what it looks like fit up.....   Feb 17 2006, 08:04 PM
East coaster   Once the mounting was squared away, it's on to...   Feb 17 2006, 08:06 PM
East coaster   20 minutes with a hacksaw blade and some 36 grit, ...   Feb 17 2006, 08:07 PM
East coaster   I had to hot glue an additional chunk to this one ...   Feb 17 2006, 08:10 PM
Eric_Shea   Slick!   Feb 17 2006, 08:10 PM
East coaster   All shaping/fitting done and ready for disassembly...   Feb 17 2006, 08:11 PM
East coaster   One mo'   Feb 17 2006, 08:12 PM
Eric_Shea   Plans to lay a false floor on there?   Feb 17 2006, 08:13 PM
East coaster   You guys bored of the pics yet? The foam pieces a...   Feb 17 2006, 08:15 PM
East coaster   Yeah.....I want to be able to put the factory fals...   Feb 17 2006, 08:17 PM
Eric_Shea   Question/Concern: With a GT shroud they made the ...   Feb 17 2006, 08:17 PM
GTPatrick   Food for thought . http://www...   Feb 17 2006, 08:23 PM
East coaster   I have about 35 % larger outlet than inlet. I woul...   Feb 17 2006, 08:25 PM
Dave_Darling     Feb 17 2006, 10:10 PM
East coaster   Yeah, nothing but "genuine styrofoam" for me, no e...   Feb 17 2006, 10:11 PM
East coaster   Yeah, I'm going with a space saver. I'm no...   Feb 17 2006, 10:16 PM
Aaron Cox   copier! im cutting mine around the space saver...   Feb 17 2006, 10:16 PM
trekkor   I like what you have done. Really nice concept. ...   Feb 17 2006, 10:34 PM
VegasRacer   Very nice. http://www.914wor...   Feb 17 2006, 11:37 PM
jim_hoyland   Nice !! Keep the pictures coming.   Feb 18 2006, 07:37 AM
seanery   that's very clean...if it turns out to be effe...   Feb 18 2006, 07:51 AM
ArtechnikA   you're using a front-mounted -12 thermostat on...   Feb 18 2006, 07:52 AM
East coaster   Front mounted -12 cooler/thermo, yes, that was the...   Feb 18 2006, 08:44 AM
East coaster   OK, it was a day of sniffin' fumes! Layed...   Feb 18 2006, 09:08 PM
Aaron Cox   3.6 likes -16/-20   Feb 18 2006, 09:09 PM
East coaster   Just used a couple of drywall screws into the foam...   Feb 18 2006, 09:10 PM
East coaster   Did the layup, let it cure, and then shredded the ...   Feb 18 2006, 09:12 PM
East coaster   Here's the plenum after a quickie scrape and t...   Feb 18 2006, 09:13 PM
East coaster   nuther.......   Feb 18 2006, 09:14 PM
East coaster   test fitting......   Feb 18 2006, 09:15 PM
East coaster   kjhgkjhgk   Feb 18 2006, 09:16 PM
East coaster   Here's tomorrow's project. It's the fr...   Feb 18 2006, 09:18 PM
J P Stein   Good job. You've added to my general knowledge...   Feb 18 2006, 09:18 PM
jim_hoyland   How many layers of glass did you use ? Any special...   Feb 18 2006, 10:10 PM
jonwatts   ...   Feb 19 2006, 08:46 AM
J P Stein   Rich: Generally, you and I are are in agreement ab...   Feb 19 2006, 09:04 AM
drew365   <...   Feb 19 2006, 10:33 AM
East coaster   As far as thermostat placement, there seems to be ...   Feb 19 2006, 11:54 AM
Eric_Shea   Begin Parrot: Squawwwwk Porsche 911 Performance ...   Feb 19 2006, 01:02 PM
Aaron Cox  
  Feb 19 2006, 01:17 PM
db9146   East Coaster, I like it...a lot. Great job. Keep ...   Feb 19 2006, 01:39 PM
J P Stein   Anderson says quite a lot. He says the 964/993 oi...   Feb 19 2006, 07:07 PM
East coaster   Ok..........more fumes, more itchy scratchy, but a...   Feb 19 2006, 08:23 PM
East coaster   mnbvmnbv   Feb 19 2006, 08:24 PM
East coaster   Here's the first test fit. I does need a littl...   Feb 19 2006, 08:27 PM
East coaster   Here's looking into the business end of the co...   Feb 19 2006, 08:28 PM
ArtechnikA  
  Feb 19 2006, 08:34 PM
East coaster   while we're on a oil line kick, does anyone ha...   Feb 19 2006, 08:38 PM
Aaron Cox   <...   Feb 19 2006, 08:45 PM
trekkor   I don't beat on my car until it's hot, so ...   Feb 19 2006, 09:28 PM
Aaron Cox   <...   Feb 19 2006, 09:47 PM
McMark   I'm going -12 on mine, and last I heard SirAnd...   Feb 19 2006, 09:51 PM
Eric_Shea   JD... you're one scary dude! http://www.914wo...   Feb 21 2006, 11:13 AM
Headrage   You're gonna make more of these to sell right?   Feb 21 2006, 11:21 AM
mrdezyne     Feb 21 2006, 11:34 AM
URY914   Wrapping the plug with something does help when it...   Feb 21 2006, 11:44 AM
spunone   Line size ?? if the pump holes are 3/8 inch won...   Feb 21 2006, 11:52 AM
Dr Evil   Just freaking cool! I know how to FG, but I ne...   Feb 21 2006, 12:20 PM
East coaster   I layed up the glass right over the foam. I did a ...   Feb 21 2006, 12:22 PM
maf914     Feb 21 2006, 12:23 PM
tdgray   http://www.914world.com/bbs2/h...   Feb 21 2006, 12:25 PM
fiid   The glasswork looks awesome!! Great job. ...   Feb 21 2006, 01:50 PM
Dr Evil   I have not heard that you shouldn't use braded...   Feb 21 2006, 02:58 PM
ArtechnikA     Feb 22 2006, 06:43 AM
Dr. Roger   how on earth did i miss this thread??? very clas...   Feb 24 2006, 07:40 PM
trekkor   <...   Feb 24 2006, 11:22 PM
East coaster   Roger, Fiberglass would have no problem dealing wi...   Feb 25 2006, 07:26 AM
davep   Since I deal with heat exchange, air and fluid flo...   Feb 25 2006, 10:07 AM


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