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> Its the final countdown, progress thread
type11969
post Jan 8 2007, 09:29 PM
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I've had this 71 for 3 years now and I've only driven it for 10 minutes before I bought it. I figure if I haven't made serious progress by the spring, she is getting stripped and scrapped. You'll see why. Its probably only a parts car, but I want to learn how to weld, and if I can get this thing back on the road, I think I will be well on my way. I'll start from the beginning:

The exterior, looks harmless enough:
(IMG:http://i19.photobucket.com/albums/b188/type11969/914/914.jpg)

The interior, looks pretty good (wait, what was that saying about wrapping a piece of poo in a pretty package):

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/914012.jpg)

Long looks okay at first glance:

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/914009.jpg)

Wait, umm, is this factory installed golf ball sized hunks of epoxy and bondo:

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/111404015.jpg)

Yum:

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/111404010.jpg)

Delicious:

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/111404012.jpg)

Craptacular:

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/914-2018.jpg)

Brace yourself (also have another brace running to the drivers side door jamb, couldn't find that pic):

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/111404001.jpg)

Couldn't find any pics of the lovely riveting and brazing job a PO did with re-attaching the portion of the fender below the sail, but I hacked that focker off:

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/121304002.jpg)

Mmm, clean:

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/121304013.jpg)

Also found after removing the interior that the passenger side was once used as a pool, the entire lower inner corner of the long and bulkhead was gone. PO crappily arc welded a new floorpan in, but didn't fix any of the other damage:

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/Picture069.jpg)

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/Picture070.jpg)

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/Picture071.jpg)

(IMG:http://i19.photobucket.com/albums/b188/type11969/914/111404002.jpg)

Quick break, then pics of the repairs so far . . .


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McMark
post Jan 10 2007, 10:50 PM
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Looking good! (IMG:style_emoticons/default/thumb3d.gif)

Watch out for warpage with those long beads. It's surprising how much a car can bend. It looks like you're doing them in 1" segments which is good. Jump around a lot and let the welds cool. Take your time.

Those are some great shots of the inside of the long. Very informative for people who are wondering "What's in there?"

Keep going! (IMG:style_emoticons/default/welder.gif)
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type11969
post Jan 11 2007, 07:05 AM
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QUOTE(McMark @ Jan 10 2007, 08:50 PM) *

Looking good! (IMG:style_emoticons/default/thumb3d.gif)

Watch out for warpage with those long beads. It's surprising how much a car can bend. It looks like you're doing them in 1" segments which is good. Jump around a lot and let the welds cool. Take your time.

Those are some great shots of the inside of the long. Very informative for people who are wondering "What's in there?"

Keep going! (IMG:style_emoticons/default/welder.gif)



Yeah, I'm jumping around from one location on the patch to the next and joining the tacks, took me at least an hour to tack in then weld that plate. Hopefully that was taking long enough, any good rules of thumb for wait time? Warpage is definitely a concern considering where I am welding, I don't want to throw the rear end out of whack.

-Chris
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tdsmoonchild
post Jan 12 2007, 09:39 AM
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QUOTE(type11969 @ Jan 11 2007, 07:05 AM) *

Yeah, I'm jumping around from one location on the patch to the next and joining the tacks, took me at least an hour to tack in then weld that plate. Hopefully that was taking long enough, any good rules of thumb for wait time? Warpage is definitely a concern considering where I am welding, I don't want to throw the rear end out of whack.

-Chris


At the hardware store they sell some spray stuff that keeps the surrounding metal cool. Anyone tried that stuff? Can't remember what it's called, but it seems like if it works it would help, especially with body panels.
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Boojum
post Jan 30 2007, 02:56 PM
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QUOTE(tdsmoonchild @ Jan 12 2007, 08:39 AM) *

QUOTE(type11969 @ Jan 11 2007, 07:05 AM) *

Yeah, I'm jumping around from one location on the patch to the next and joining the tacks, took me at least an hour to tack in then weld that plate. Hopefully that was taking long enough, any good rules of thumb for wait time? Warpage is definitely a concern considering where I am welding, I don't want to throw the rear end out of whack.

-Chris


At the hardware store they sell some spray stuff that keeps the surrounding metal cool. Anyone tried that stuff? Can't remember what it's called, but it seems like if it works it would help, especially with body panels.



Yep, it can also be had at welding supply houses for less money. I would advise against it, however, unless you know what you're doing... It can make buckling on this thin gauge metal even worse in the right conditions. I mainly use it when I can't avoid welding near plastic parts, wiring, etc. I use it all the time for plumbing, though. It's good at stopping heat-creep to valves and other solderable parts.
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Posts in this topic
type11969   Its the final countdown   Jan 8 2007, 09:29 PM
type11969   Pics too big? I'll resize if needed. Repairs ...   Jan 8 2007, 09:37 PM
type11969   Last for the night . . . 914 and garage on the mov...   Jan 8 2007, 09:40 PM
Hammy   Don't scrap. Why give up after you've gone...   Jan 8 2007, 10:39 PM
markb   Don't scrap. Why give up after you've gon...   Jan 8 2007, 11:37 PM
Eric Taylor   yeah man! Awesome work. I really admire people...   Jan 8 2007, 10:48 PM
McMark   Scrap? Give up? Did I miss something? :blink: He...   Jan 9 2007, 12:07 AM
JerryP   Nice work Chris. Where are you in Philly? I have a...   Jan 9 2007, 07:24 AM
type11969   Not really a reference to arrested development, bu...   Jan 9 2007, 07:32 AM
type11969   Jerry- I'm in Northern Liberties, about 1-1.5...   Jan 9 2007, 07:36 AM
type11969   Mark, missed the youtube movie you posted until no...   Jan 9 2007, 07:38 AM
type11969   tacked http://i19.photobucket.com/albums/b188/typ...   Jan 10 2007, 07:54 PM
McMark   Looking good! :thumbsup: Watch out for warpa...   Jan 10 2007, 10:50 PM
type11969   Looking good! :thumbsup: Watch out for warp...   Jan 11 2007, 07:05 AM
tdsmoonchild   Yeah, I'm jumping around from one location on...   Jan 12 2007, 09:39 AM
Boojum   Yeah, I'm jumping around from one location o...   Jan 30 2007, 02:56 PM
swood   thanks burger boy...I'm going to have that dam...   Jan 10 2007, 10:58 PM
highways   I was doing 1 inch welds on front fender filling i...   Jan 12 2007, 05:35 PM
type11969   Sadly the weekend was mostly a waste, got a little...   Jan 16 2007, 09:56 PM
nebreitling   jesus! that is an insane project. congratulat...   Jan 16 2007, 10:05 PM
type11969   Thanks! I wish I was putting all this effort i...   Jan 17 2007, 06:55 AM
type11969   Things weren't going my way today. Welds kind ...   Jan 17 2007, 09:52 PM
McMark   That's lookin' really nice.   Jan 17 2007, 10:10 PM
r_towle   I love what you have done there, looks nice and so...   Jan 17 2007, 10:14 PM
Hammy   Lookin good..... keep it up   Jan 17 2007, 10:26 PM
type11969   Thanks for the kudos, hopefully it is as strong as...   Jan 18 2007, 07:11 AM
dkos   Thanks for the kudos, hopefully it is as strong a...   Jan 27 2007, 11:30 AM
dkos   Here are some pics of the Brad Mayuers piece. Top ...   Jan 27 2007, 11:33 AM
type11969   Got a little done this weekend. Ground some welds ...   Jan 22 2007, 08:05 AM
rick 918-S   Lookin good! <<<<<------- :sha...   Jan 22 2007, 08:34 AM
autohausdolby   Some serious work there!   Jan 24 2007, 08:29 AM
type11969   Some more progress, piece fabbed: http://i19.phot...   Jan 24 2007, 09:40 PM
dkos   how it attaches   Jan 27 2007, 11:59 AM
SGB   GO! GO! wow. build-it-yerself car. Nea...   Jan 27 2007, 02:14 PM
type11969   Thanks Scott! Dave, your long looked pretty g...   Jan 29 2007, 09:37 PM
dkos   Chris, The reinforcement piece welds in along the...   Jan 30 2007, 08:27 AM
dkos   My car was in similar condition to yours.   Jan 30 2007, 08:29 AM
dkos   I ended up cutting away all that rust and recreati...   Jan 30 2007, 08:51 AM
type11969   I ended up cutting away all that rust and recreat...   Jan 30 2007, 11:22 AM
dkos   I ended up cutting away all that rust and recrea...   Jan 30 2007, 11:30 AM
dr914@autoatlanta.com   my only two comments here are: 1 What a hero to ...   Jan 30 2007, 09:01 AM
dkos   my only two comments here are: 1 What a hero to...   Jan 30 2007, 09:22 AM
type11969   Car is a parts car, I reviewed your website, and t...   Jan 30 2007, 11:51 AM
dr914@autoatlanta.com   Car is a parts car, I reviewed your website, and ...   Jan 30 2007, 01:46 PM
type11969   [quote name='type11969' post='856147' date='Jan 3...   Jan 30 2007, 02:20 PM
dr914@autoatlanta.com   [quote name='type11969' post='856147' date='Jan ...   Jan 30 2007, 02:38 PM
dkos   Dr., It's a rare talent you have. It's no...   Jan 30 2007, 03:36 PM
dr914@autoatlanta.com   "And Chris I completely defer to the man who...   Jan 30 2007, 03:47 PM
dkos   well said!   Jan 30 2007, 03:51 PM
SGB   well, y'know, sometimes we got time, sometimes...   Jan 30 2007, 09:13 AM
dkos   My intitial plan was to also fabricate the inner r...   Jan 30 2007, 09:19 AM
dr914@autoatlanta.com   My intitial plan was to also fabricate the inner ...   Jan 30 2007, 09:24 AM
dkos   My intitial plan was to also fabricate the inner...   Jan 30 2007, 09:36 AM
dr914@autoatlanta.com   [quote name='dr914@autoatlanta.com' post='856081'...   Jan 30 2007, 09:53 AM
type11969   Fortunately my driver's side seems sound right...   Jan 30 2007, 11:37 AM
dkos   Fortunately my driver's side seems sound righ...   Jan 30 2007, 11:45 AM
dkos   some pics   Jan 30 2007, 11:40 AM
dkos   more:   Jan 30 2007, 11:41 AM
type11969   Nice work Dave, looks similar!   Jan 30 2007, 11:52 AM
JerryP   This thread is great and these pictures are very h...   Jan 30 2007, 01:09 PM
dkos   This thread is great and these pictures are very ...   Jan 30 2007, 02:11 PM
type11969   Ha, well I'm lucky in that my garage is the fi...   Jan 30 2007, 01:42 PM
dkos   resale value??? I plan on being burried in mine...   Jan 30 2007, 02:04 PM
rmital   ......... I plan on being burried in mine! m...   Jan 30 2007, 02:08 PM
dkos   so Chris...any new pics? :smash: :welder:   Jan 31 2007, 01:41 PM
type11969   Wow! Dr. 914 defers to me!! Such respo...   Feb 1 2007, 07:45 AM
type11969   Heater tube sheet metal tacked in: http://i19.pho...   Feb 6 2007, 09:25 PM
Johny Blackstain   :clap: Wow!! Kick-ass project & threa...   Feb 6 2007, 10:15 PM
type11969   Thanks Johny! You are welcome to stop by whene...   Feb 7 2007, 08:15 AM
Johny Blackstain   Thanks Johny! You are welcome to stop by when...   Feb 7 2007, 08:24 AM
type11969   Thanks Johny! You are welcome to stop by whe...   Feb 7 2007, 09:13 AM
Johny Blackstain   [quote name='Johny Blackstain' post='860069' date...   Feb 7 2007, 09:23 AM
type11969   Megasquirt is a DIY fuel injection system. I'v...   Feb 7 2007, 09:41 AM
Johny Blackstain   Megasquirt is a DIY fuel injection system. I...   Feb 7 2007, 09:53 AM
michelko   Another one fight the rust!!! :trophy:...   Feb 7 2007, 10:27 AM
type11969   Another one fight the rust!!! :trophy...   Feb 7 2007, 11:14 AM
type11969   Megasquirt is a DIY fuel injection system. I...   Feb 7 2007, 11:12 AM
Johny Blackstain   Chris- let me know regarding Sunday. If not, no b...   Feb 9 2007, 09:07 PM
type11969   pm sent   Feb 10 2007, 09:52 AM
type11969   After a rough, but entertaining weekend, I've ...   Feb 12 2007, 09:20 PM
type11969   Got a little work done here and there over the pas...   Mar 19 2007, 08:01 AM
dkos   Great progress Chris.   Mar 19 2007, 08:29 AM
JerryP   I can't believe you got all that done last nig...   Mar 19 2007, 09:05 AM
type11969   Oh, no, I didn't get all that done last night...   Mar 19 2007, 09:13 AM
Johny Blackstain   :popcorn: :thumbsup: :sawzall: :type: :worship...   Mar 19 2007, 09:30 AM
michelko   Wonderfull!!! Like those picĀ“s. If ...   Mar 19 2007, 12:58 PM
type11969   Michelko- I'm sure there are many 914s out the...   Mar 19 2007, 01:03 PM
michelko   yeah i would like to.. but i need more space to s...   Mar 19 2007, 01:06 PM
type11969   Inner rocker on: http://i19.photobucket.com/album...   Mar 25 2007, 09:18 PM
grasshopper   :bump:   May 3 2007, 05:15 PM
type11969   Been busy with the Beetle, trying to tweak the car...   May 3 2007, 07:28 PM
tdgray   Excellent work Chris... keep it up!   May 4 2007, 12:18 PM
type11969   Wow, haven't touched the teener in quite some ...   Sep 18 2007, 08:47 PM
okieflyr   So did this weekends car events rekindle the flame...   Sep 18 2007, 09:28 PM
type11969   Definitely . . . it was one of the big reasons why...   Sep 18 2007, 09:38 PM
JerryP   Nice work Chris. Glad to see your back on the proj...   Sep 19 2007, 07:57 AM
Johny Blackstain   Chris- was good to finally meet you. Bug looked g...   Sep 19 2007, 08:05 AM
dkos   Nice work Chris. Makes me feel bad about my car c...   Sep 19 2007, 08:06 AM
type11969   Jerry- Definitely still want that front vale...   Sep 19 2007, 08:17 AM
JerryP   No sweat Chris. It's not in my way. In fact I ...   Sep 19 2007, 09:24 AM
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