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> Installing new Dansk gas tank - having issues
DC_neun_vierzehn
post May 28 2024, 11:11 AM
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I have a '73 2.0.

About a year and a half ago, when we pulled the motor and trans for sending out to the rebuilder, I did a lot of research on whether to try and restore my gas tank or buy a new aftermarket tank. The inside of my tank is grungy. Most of my research and most of the helpful folks here on 914 World guided my decision to a new Dansk tank.

I called George to make sure I was ordering the Dansk tank, and all of the correct additional parts (sock, washers, replacement lines, clamps, etc.). Because I had read/heard so many stories of the original batch of 914 Dansk tanks not fitting, I also made sure to ask if I was getting a newer Dansk tank that would actually fit. The tank and parts arrived while I awaited the conclusion of the motor and trans rebuild.

Now ... fast forward to last weekend, when I finally could dive in and swamp out the tanks.

I used several old posts here on 914 World and Pelican to help me with the step by step remove and install process. Thus, I WAS ALREADY aware of the issue I would need to tackle of either shimmying the plastic bridge under the strap or removing some material from the top rib of the tank as detailed in THIS POST.

However, one of my last steps before tackling that was to install the expansion tank and fuel filler on the new Dansk tank. That's where I ran into problems. If I install the fuel filler first, I cannot get the expansion tank on. if I install the expansion tank first, I cannot get the fuel filler on. They interfere with each other indicating that the mounts for the expansion tank are too far over on the passenger side (or the fuel filler hole in the tank is too far toward the driver side). Also, it looks like the fuel sending until it not resting in the indented section on the bottom of the expansion tank further preventing installation of it.

Before calling Auto Atlanta, I wanted to check here to see if anybody else has run into this exact issue installing a new Dansk tank? Does it sound like I have sent an old non-fitting Dansk tank? Other thoughts/ideas/suggestion?
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DC_neun_vierzehn   Installing new Dansk gas tank - having issues   May 28 2024, 11:11 AM
DC_neun_vierzehn   Here's a pic of the fuel filler installed, but...   May 28 2024, 11:17 AM
rjames   Edited- thought I had found a thread with info oth...   May 28 2024, 11:50 AM
BillJ   Maybe bend the inside bracket out to pull away fro...   May 28 2024, 12:00 PM
DC_neun_vierzehn   Maybe bend the inside bracket out to pull away fr...   May 28 2024, 01:10 PM
BillJ   The tab difference is orientation if memory serves...   May 28 2024, 01:24 PM
wonkipop   this might help? not sure. does it have the tabs...   May 28 2024, 06:58 PM
DC_neun_vierzehn   this might help? not sure. does it have the tab...   May 29 2024, 07:24 AM
DC_neun_vierzehn   The measurement between the two tabs appears to be...   May 29 2024, 07:30 AM
DC_neun_vierzehn   However, the measurements do not match re distance...   May 29 2024, 07:54 AM
fixer34   However, the measurements do not match re distanc...   Jun 26 2024, 08:39 PM
BillC   I think you found the problem -- the fuel filler h...   May 29 2024, 08:11 AM
wonkipop   I think you found the problem -- the fuel filler ...   May 29 2024, 08:48 AM
BillJ   Bending isn't going to cover 10mm lol!...   May 29 2024, 10:37 AM
dr914@autoatlanta.com   do the brackets line up like your old tank? If n...   May 29 2024, 10:59 AM
DC_neun_vierzehn   Hi George. Thanks for chiming in and trying to hel...   May 29 2024, 11:55 AM
DC_neun_vierzehn   Spoke with George on the phone today. He's goi...   May 30 2024, 12:39 PM
bkrantz   How grungy is the inside of the old tank? That mi...   May 30 2024, 07:59 PM
DC_neun_vierzehn   How grungy is the inside of the old tank? That m...   May 31 2024, 07:02 AM
76-914   How grungy is the inside of the old tank? That ...   May 31 2024, 07:25 AM
bkrantz   [quote name='DC_neun_vierzehn' post='3148426' dat...   Jun 26 2024, 07:30 PM
930cabman   How grungy is the inside of the old tank? That ...   May 31 2024, 09:03 AM
DC_neun_vierzehn   The replacement Dansk tank arrived today. Shout ...   Jun 26 2024, 10:22 AM
Superhawk996   Just baffles me how Dansk can’t be bothered to a...   Jun 26 2024, 10:32 AM
DC_neun_vierzehn   Questions as I dust off the cobwebs from a month a...   Jun 26 2024, 10:35 AM
Superhawk996   Copper work hardens when you tightened the fitting...   Jun 26 2024, 11:20 AM
Jamie   Copper work hardens when you tightened the fittin...   Jun 26 2024, 12:06 PM
Superhawk996   These dumb OEMs . . . Constantly putting parts on ...   Jun 26 2024, 04:02 PM
Superhawk996   Adding something more than my previous non constru...   Jun 26 2024, 06:58 PM
wonkipop   Adding something more than my previous non constr...   Jun 27 2024, 03:53 AM
Superhawk996   but originally they also did run that filter rig...   Jun 27 2024, 06:50 AM
Superhawk996   As always a picture is worth a 1000 words. Moder...   Jun 27 2024, 07:21 AM


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