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> New car broke down, Fixed the problem, put together a tool kit
SirAndy
post Dec 30 2011, 10:46 AM
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QUOTE(jsconst @ Dec 30 2011, 07:47 AM) *
Thanks for the suggestion, guess it's time to clean all the connections.

This is probably stating the obvious, but make sure you disconnect the battery before you do any cleaning work on the electrical system.

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Randal
post Dec 30 2011, 10:56 AM
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QUOTE(SirAndy @ Dec 30 2011, 08:43 AM) *

QUOTE(ConeDodger @ Dec 30 2011, 08:25 AM) *
We need someone to remanufacture these boards.

Last time i checked (which was a few years back) they were still available new from Porsche.

I know because i bought one.
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Rich Bontempi also has a source as I got one for my car before I completely switch all the wiring and added the Link ECU.

I either still have the rebuilt relay board or McMark has it.
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JStroud
post Dec 30 2011, 11:32 AM
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Good idea, I'll check the board out while I have it out cleaning the connections.

Ya Andy probably a good idea to disconnect the battery, don't need to cause more electrical issues.

Thanks again everyone for all the great suggestions

Jeff
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laflaur
post Dec 30 2011, 11:42 AM
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Hey Jeff,
I just saw this post,I live in Rocklin and would usually be able to help in a pinch.
My number is (916)768-9146 feel free to call me if you need anything in the future.
John
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JStroud
post Dec 30 2011, 12:09 PM
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Thanks John, appreciate the offer, and back at you, I live near Galt off 99, my contact info is on my website in my signature

Thanks again everyone, see how great this site is!!!

Jeff




QUOTE(laflaur @ Dec 30 2011, 09:42 AM) *

Hey Jeff,
I just saw this post,I live in Rocklin and would usually be able to help in a pinch.
My number is (916)768-9146 feel free to call me if you need anything in the future.
John

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cwpeden
post Dec 30 2011, 01:29 PM
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Glad I could help, now if memory serves me right I did end up changing out the relay board.

I fear the fix may be temporary, as it was for me. Take short trips... (IMG:style_emoticons/default/wink.gif)

I think the problem was between the relay and the fuse. Water had gotten in between the plastic board and the tar.
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JStroud
post Jan 1 2012, 01:45 PM
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Well I took my relay board out to clean/check it out. Not pretty, some corrosion, but big chunks of tar missing on the bottom. The relay board from the 75 I'm restoring now was in much better condition, so I installed that one instead. Have to look into having this one rebuilt before the 75 is done. FYI PP has new relay boards for sale, only $481.

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So since I got caught without a flashlight or tools, I thought it would be a good time to put together a tool kit from some old tools I had laying around, plus a few spare parts from the old relay board and a recent tune up. Did I miss anything?

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For those of you that thought it wouldn't all fit, not pretty, but its all in there.

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Now I think I'll put the new tool kit in the car and go for my first drive of the new year! (IMG:style_emoticons/default/driving.gif)

Happy New Year Everyone

Jeff
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Elliot Cannon
post Jan 1 2012, 02:26 PM
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While delivering the Screaming Yellow Zonker to it's new owner last July (IMG:style_emoticons/default/sad.gif) , leaving Tahachapi the engine just quit. No sputter or jerking around, it just QUIT. Turned out to be corrosion in the DME relay socket. Now when I have an electrical problem, the first thing I think is corrosion. Your tool kit looks great. I always carry a spare clutch and throttle cable, especially on an event like the WCR or route 66 run. If I don't need it someone else just might. Spare relays and voltage regulator are also good to carry. And if you have one a spare alternator might not be a bad idea as well. (IMG:style_emoticons/default/biggrin.gif)
Cheers, Elliot
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SirAndy
post Jan 1 2012, 03:44 PM
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QUOTE(jsconst @ Jan 1 2012, 11:45 AM) *
Have to look into having this one rebuilt before the 75 is done.

There's a detailed thread here somewhere on how to rebuild them. Complete with re-soldering all the through connections and applying new tar.

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SirAndy
post Jan 1 2012, 03:49 PM
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Found it:

http://www.914world.com/bbs2/index.php?showtopic=4940

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cwpeden
post Jan 1 2012, 03:56 PM
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QUOTE(Elliot Cannon @ Jan 1 2012, 12:26 PM) *

I always carry a spare clutch and throttle cable, especially on an event like the WCR or route 66 run. If I don't need it someone else just might.



I keep my spare throttle and clutch cable coiled up in the spare tire. A hand full of nuts and bolts too. Just cause I always have leftovers when working on the car (IMG:style_emoticons/default/blink.gif) I never know what might fall off.....nevermind I saw your bag of fasteners
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messix
post Jan 1 2012, 04:05 PM
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a section of parachute cord long enough to reach for a throttle. ask Dan Root about hanging head down into the engine compartement to work the throttle while his son drove the car home!

jumper cables or a jumpbox.

vise grips, they have many uses, clamping off burst brake line is one and leaking fuel line another.
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Lennies914
post Jan 1 2012, 04:19 PM
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Jeff,
I've got a couple spare relay boards. Let me know if you need one.
Lennie
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ConeDodger
post Jan 1 2012, 04:34 PM
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I think PP and AA are always Porsche SRP. If you are a PCA member you can get 20% off SRP at the dealership...
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VaccaRabite
post Jan 1 2012, 04:35 PM
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Some fine emory paper and zip ties should be added in.
for wrenches, you can leave most of those at home. You only need the 10, 12, 13, 15 and 17 in normal sizes and also a stubby set of wrenches.

Ditch the allen wrenches, and use allen sockets instead. You will thank me for that if you ever need to use them roadside.

For your sockets, you don't need the 1/4 inch drive set. Stick with the 3/8s inch.

You need a pair of vise-grips!

I'd add a second set of batteries for the flashlight (lights tend to be dead when you need them), and get an LED head light instead of a hand held flash light.

Finally, an old Haynes manual, with color copies of the electric schematic for your car inserted into that section.

Zach
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JStroud
post Jan 1 2012, 05:26 PM
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Thanks for the link Andy, that will come in handy. (IMG:style_emoticons/default/biggrin.gif)

Some great suggestions, thought about the clutch and accelerator cables, I'll add those after I put the new ones in the 75,(carry the old ones). Vise grip I'll have to pick up, didn't want to take from my garage tools. My goal is now that I have it to never actually need it. I can hear the laughter already.

Well now it's time for another drive to pick up a stereo for the 74, I'm tired of looking at a black hole and hearing nothing but wind.

Happy new year
Jeff
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pnewman
post Jan 1 2012, 05:29 PM
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I am not sure if their is a topic of a EMERGENCY KIT / Must HAVE'S FOR A ROAD TRIP.

Perhaps we can start one.

I keep a spare relay and fuse on my relay board labeled "spare" so as to not pull the wrong ones. That and yes a flash light in the glove box is a good start.

I like the Tool bag Idea. I think that I will put one in my front trunk by the spare. I have a 1.8 ltr and would add a double relay too.

Good Luck!
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JStroud
post Jan 1 2012, 10:27 PM
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Thanks Lennie I'll keep that in mind. Hey how's your project coming, are you going to be working on it tomorrow? I might be looking for somewhere to take a drive to.

Jeff




QUOTE(Lennies914 @ Jan 1 2012, 02:19 PM) *

Jeff,
I've got a couple spare relay boards. Let me know if you need one.
Lennie

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JStroud
post Jan 7 2012, 10:32 AM
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Well I thought I'd give an update, after changing the relay board I haven't had any electrical issues, and actually my tach is rock steady now. Car is running very well now, took it on a few short trips over the weekend, then said what the hell, and drove it to work every day this week (IMG:style_emoticons/default/piratenanner.gif) (IMG:style_emoticons/default/piratenanner.gif) (IMG:style_emoticons/default/piratenanner.gif) (IMG:style_emoticons/default/driving.gif)



My work 914......Maybe have to build a 914 truck next.

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Hope everyones having a good day, and thanks everyone for helping me get my car back on the road. (IMG:style_emoticons/default/aktion035.gif)

Time for a (IMG:style_emoticons/default/driving.gif)


Jeff
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Gint
post Jan 7 2012, 01:54 PM
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Grats.

The crap I've hauled in a 914... You can put some big stuff in the passenger seat with the top off.
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