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> Mark's ADHD/ADD/DWD 3.0 /6 conversion thread, Woohoo! It runs awesome, but it's never done....
mb911
post Jun 15 2017, 02:03 PM
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Looks good..

Re aluminum difficulties magnesium is about 5 times as difficult becuase it is so dirty.. Used aluminum is also not easy.. Make sure it is clean and it will aid in quality.
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Mark Henry
post Jun 15 2017, 02:24 PM
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QUOTE(mb911 @ Jun 15 2017, 04:03 PM) *

Looks good..

Re aluminum difficulties magnesium is about 5 times as difficult becuase it is so dirty.. Used aluminum is also not easy.. Make sure it is clean and it will aid in quality.


Yes, I'm learning some materials the results are interesting. I'm self taught with youtube, the biggest thing I learned so far is if you contaminate your electrode just stop, snap off the fouled bit and regrind. 2nd is slow down and let the cleaning action work before going for a puddle.
Still working on feeding the rod through welding gloves. (IMG:style_emoticons/default/unsure.gif)
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mb911
post Jun 15 2017, 02:41 PM
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QUOTE(Mark Henry @ Jun 15 2017, 12:24 PM) *

QUOTE(mb911 @ Jun 15 2017, 04:03 PM) *

Looks good..

Re aluminum difficulties magnesium is about 5 times as difficult becuase it is so dirty.. Used aluminum is also not easy.. Make sure it is clean and it will aid in quality.


Yes, I'm learning some materials the results are interesting. I'm self taught with youtube, the biggest thing I learned so far is if you contaminate your electrode just stop, snap off the fouled bit and regrind. 2nd is slow down and let the cleaning action work before going for a puddle.
Still working on feeding the rod through welding gloves. (IMG:style_emoticons/default/unsure.gif)



Most of us that specialize in aluminum and non ferrous don't use filler feed glove.. I do for stainless as its a much slower process feed wise as the welds are much smaller.
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Mark Henry
post Jun 16 2017, 06:59 AM
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QUOTE(mb911 @ Jun 15 2017, 04:41 PM) *

QUOTE(Mark Henry @ Jun 15 2017, 12:24 PM) *

QUOTE(mb911 @ Jun 15 2017, 04:03 PM) *

Looks good..

Re aluminum difficulties magnesium is about 5 times as difficult becuase it is so dirty.. Used aluminum is also not easy.. Make sure it is clean and it will aid in quality.


Yes, I'm learning some materials the results are interesting. I'm self taught with youtube, the biggest thing I learned so far is if you contaminate your electrode just stop, snap off the fouled bit and regrind. 2nd is slow down and let the cleaning action work before going for a puddle.
Still working on feeding the rod through welding gloves. (IMG:style_emoticons/default/unsure.gif)



Most of us that specialize in aluminum and non ferrous don't use filler feed glove.. I do for stainless as its a much slower process feed wise as the welds are much smaller.

I see a lot of guys don't wear a glove for the filler hand, part of that makes sense on light AL as it doesn't run wide open. But I still don't like all the UV rays, so I think I'll try a light weight glove and maybe cut a couple fingers out.

I'll have to remember not to pick up a hot piece with my filler hand...but I imaging the learning curve is PDQ on that.
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mb911
post Jun 16 2017, 11:33 AM
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QUOTE(Mark Henry @ Jun 16 2017, 04:59 AM) *

QUOTE(mb911 @ Jun 15 2017, 04:41 PM) *

QUOTE(Mark Henry @ Jun 15 2017, 12:24 PM) *

QUOTE(mb911 @ Jun 15 2017, 04:03 PM) *

Looks good..

Re aluminum difficulties magnesium is about 5 times as difficult becuase it is so dirty.. Used aluminum is also not easy.. Make sure it is clean and it will aid in quality.


Yes, I'm learning some materials the results are interesting. I'm self taught with youtube, the biggest thing I learned so far is if you contaminate your electrode just stop, snap off the fouled bit and regrind. 2nd is slow down and let the cleaning action work before going for a puddle.
Still working on feeding the rod through welding gloves. (IMG:style_emoticons/default/unsure.gif)



Most of us that specialize in aluminum and non ferrous don't use filler feed glove.. I do for stainless as its a much slower process feed wise as the welds are much smaller.

I see a lot of guys don't wear a glove for the filler hand, part of that makes sense on light AL as it doesn't run wide open. But I still don't like all the UV rays, so I think I'll try a light weight glove and maybe cut a couple fingers out.

I'll have to remember not to pick up a hot piece with my filler hand...but I imaging the learning curve is PDQ on that.



The best is when you have a student bring you a weld that was just welded on and lets you pick it up with bare hands.. Ouch..

Also look at buying a Tig finger they work nicely ..
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Mark Henry
post Jun 16 2017, 04:09 PM
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Making some major progress. (IMG:style_emoticons/default/cheer.gif)

I have the weekend to try and get poop done, then I have to work on other peeps stuff to pay the bills.


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wndsrfr
post Jun 16 2017, 08:20 PM
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QUOTE(Mark Henry @ Jun 16 2017, 02:09 PM) *

Making some major progress. (IMG:style_emoticons/default/cheer.gif)

I have the weekend to try and get poop done, then I have to work on other peeps stuff to pay the bills.

Sweet "S" curve conduit to take up the slack in the clutch & speedo cables & keep them away from the header....I like it. Give us a close-up of the handiwork there....
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wndsnd
post Jun 16 2017, 08:21 PM
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You wanted a horse, but got a goat. Nobody wants a goat....
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Yes, looking good Mark.

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Mark Henry
post Oct 18 2017, 05:42 AM
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(IMG:style_emoticons/default/biggrin.gif)


https://www.youtube.com/watch?v=4CaU9UQmFfk
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gereed75
post Oct 18 2017, 07:28 AM
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Yea daddy!! Very nice!! Cool huh??
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JmuRiz
post Oct 18 2017, 07:43 AM
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Good stuff...makes you want to make a lexan 'firewall' to look at the glorious engine and distributor all the time.
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Krieger
post Oct 18 2017, 07:47 AM
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(IMG:style_emoticons/default/piratenanner.gif) Sounds awesome! Good job Mark! I was hoping to hear /watch it while you drive, but oh well your hands were full. Thanks for a little morning motivation. I'm going to pick up my six from Chris's house today!
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76-914
post Oct 18 2017, 08:53 AM
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Nothing like the sound of the P-6. (IMG:style_emoticons/default/beerchug.gif)
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ValcoOscar
post Oct 18 2017, 09:11 AM
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Mark-

Great success, sounds terrific.
I admire your mechanical skills and patience. (IMG:style_emoticons/default/pray.gif)

We want a test drive video (IMG:style_emoticons/default/driving.gif) (IMG:style_emoticons/default/driving.gif) (IMG:style_emoticons/default/driving.gif) (IMG:style_emoticons/default/driving.gif)

Oscar



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Justinp71
post Oct 18 2017, 04:29 PM
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Looks and sounds great!
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Mark Henry
post Oct 19 2017, 07:15 AM
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I try to remember to take a vid driving, actually I did take some driving footage, but I guess my old cheap camera and small SD card only has a minute of storage.
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Mark Henry
post Feb 12 2021, 03:40 PM
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Well it looks like I'm going deeper into the rabbit hole...I just acquired a fuel injection system.

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Montreal914
post Feb 12 2021, 03:45 PM
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(IMG:style_emoticons/default/popcorn[1].gif)
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Mark Henry
post Feb 12 2021, 03:51 PM
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SDS EM5-6F ECU
programmer
mixture knob
2 bar map sensor (will need a one bar MAP for my NA engine)
57 cc Siemens injectors/harness
crank pulley set up for signal, (IIRC it's a GoingSuperFast pulley).
hall sensor
12 custom length Beru wires
distributor block off plug
IAV (not sure if this is for fast idle or AC)
wire harness c/w relays (fuel pump, plus two more programmable relays)
1 wire temp sensor
intake air temp sensor
coil packs (X2 for twin plug)
installation/tuning manual

But what I do need is a intake, so it either ITB's, a 3.2 plenum or something custom made.
I'm likely going to do a plenum system, so I don't have to run in AlphaN. Plus I'm getting old, looking to quiet down the intake a little.
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Shivers
post Feb 12 2021, 11:05 PM
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With all the skills I've seen displayed, I'm surprised you haven't made your own ITB's. Some stellar work dude.
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