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> I was given a Metal Lathe., Help me choose projects.
veekry9
post Jan 14 2016, 08:10 AM
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Useful attachment to mill splines on axleshafts.
A multipurpose mill/turn machine.

https://www.google.ca/search?q=lathe+millin...AJfnkmXvAX6M%3A

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Series9
post Jan 14 2016, 08:54 AM
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QUOTE(veekry9 @ Jan 14 2016, 09:10 AM) *

Useful attachment to mill splines on axleshafts.
A multipurpose mill/turn machine.

https://www.google.ca/search?q=lathe+millin...AJfnkmXvAX6M%3A



Neat.
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mbseto
post Jan 14 2016, 04:09 PM
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This is NOT a beginner project and I'm not recommending to anyone, but I found it very educational in terms of what good custom lathe work looks like.
http://www.the-long-family.com/making_a_muzzle_brake.htm
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Mueller
post Jan 14 2016, 04:39 PM
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QUOTE(mbseto @ Jan 14 2016, 02:09 PM) *

This is NOT a beginner project and I'm not recommending to anyone, but I found it very educational in terms of what good custom lathe work looks like.
http://www.the-long-family.com/making_a_muzzle_brake.htm



Heck, that should be labeled NSFC...Not Safe For Californians , hahaha

Joe, when you get bored with it, convert it to CNC, I'm in the planning stages with my old Sebastian lathe to convert it... Motion Controller - KFLOP
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veekry9
post Jan 14 2016, 05:33 PM
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https://forum.linuxcnc.org/forum/index/
Proprietary boards and motors have their place in manufacturing,and there are a number of heavy machine companies doing business.
http://www.dipaolocnc.com/
https://www.youtube.com/watch?v=9IAHUy9A4U4
Very expensive though,you would have to have the work to pay for it.

The beauty of the Emc2,now LinuxCNC is that the development costs were borne by http://www.nist.gov/
to circumvent the bottleneck of the manufacturer's constraints.
A fella in Wichita converted a heavy 1960's 20hp Cincinnati 5X Mill to do aerospace,cheaply with great success,cheeply.
Some sweat equity is also a prerequisite,the geometry of the machine defining the expenditures.Big=$.

https://www.google.ca/webhp?sourceid=chrome...etools+used+usa
The prices are dropping rapidly for burnt board machines. (IMG:style_emoticons/default/smile.gif)
Converting a manual machine to cnc poses additional,large hardware costs.

(edit)
https://www.youtube.com/watch?v=Nn1bJ3YAQdI

https://www.youtube.com/watch?v=mxxdq6y8z8M

https://www.youtube.com/watch?v=35tHYaDUmZQ


This is it,in action.
/
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Mueller
post Jan 14 2016, 05:51 PM
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QUOTE(veekry9 @ Jan 14 2016, 03:33 PM) *

https://forum.linuxcnc.org/forum/index/
Proprietary boards and motors have their place in manufacturing,and there are a number of heavy machine companies doing business.
http://www.dipaolocnc.com/
https://www.youtube.com/watch?v=9IAHUy9A4U4
Very expensive though,you would have to have the work to pay for it.

The beauty of the Emc2,now LinuxCNC is that the development costs were borne by http://www.nist.gov/ to circumvent
the bottleneck of the manufacturer's constraints.
A fella in KC converted a heavy 60's Pratt+Whitney 5X Mill to do aerospace,cheaply with great success,cheeply.
Some sweat equity is also a prerequisite,the geometry of the machine defining the expenditures.Big=$.

https://www.google.ca/webhp?sourceid=chrome...chinetools+used
The prices are dropping rapidly for burnt board machines. (IMG:style_emoticons/default/smile.gif)
Converting a manual machine to cnc poses additional,large hardware costs.


I've done a few small CNC conversions from manual machines at home, I did a CNC retrofit a few years ago at work using Mach3, nobody likes it except for me and a few machinists.

No more low dollar retrofits for work, all new FANUC electronics or Delta Tau, a little more $$ but worth it in the end.
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Series9
post Jan 14 2016, 05:55 PM
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QUOTE(Mueller @ Jan 14 2016, 05:39 PM) *

when you get bored with it......





(IMG:style_emoticons/default/laugh.gif) No pun?
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r_towle
post Jan 14 2016, 07:18 PM
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You should make a clock out of the rotor and hang it over the lathe......just cause
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Series9
post Jan 15 2016, 08:20 AM
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QUOTE(r_towle @ Jan 14 2016, 08:18 PM) *

You should make a clock out of the rotor and hang it over the lathe......just cause



You're right. I'll do something like that.
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Series9
post Jan 24 2016, 06:20 PM
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I have my first revenue project.

I'll be modifying 914 axles for 944 CVs.

That should be a good one, because .001 precision isn't critical.

Updates will follow. (IMG:style_emoticons/default/beerchug.gif)
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r_towle
post Jan 24 2016, 06:21 PM
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Oh no....
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veekry9
post Jan 24 2016, 06:27 PM
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Broaching or shaping,rolling or milling?

https://www.google.ca/search?q=spline+shapi...c27AjEQ_AUIBygC
https://www.google.ca/search?q=rope+thread+...rolling+process
https://www.google.ca/search?q=spline+milli..._IjncQ_R52HM%3A
/
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mskala
post Jan 28 2016, 07:23 PM
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Or you could trade your lathe for 250 beanie babies...

https://nh.craigslist.org/bar/5416282872.html
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Series9
post Jan 28 2016, 07:53 PM
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Observations from the mind of a beginner on the lathe:


Not having quick-change tools with adjustable height is complete bullshit. That will be corrected shortly.

The "simple" task of chucking a lug nut is not simple at all. It's almost impossible to get them to spin true. I have discovered this is because the bolt head and the threaded shaft are not necessarily manufactured on the same axis. This makes the "easy" task of turning a flat shoulder out of the conical seat very difficult if you want it to be perpendicular to the axis of the threading.

With the (?) tooling I found with the lathe, I can face steel at about 1mm per pass at 260 rpm. If you get greedy or impatient and go for 1.5mm per pass, you will be looking for another tool.

I ruined a parting tool, so I need more information on its correct use. Once I ruin the tip on a parting blade, how do I fix/sharpen it again? Can I?

On a positive note, I was able to put that brake rotor I ruined back on the machine. I got the wheel face turning within .001" and was then able to make the braking surfaces do the same. On my previous effort, I had managed to turn the outer face to a runout of .006" and the inner face to .01". Ouch. (IMG:style_emoticons/default/laugh.gif)



Attached thumbnail(s)
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r_towle
post Jan 28 2016, 08:20 PM
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Nice clock
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Series9
post Jan 29 2016, 08:06 AM
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I don't want to pay the price, but it looks like I'll be buying an Aloris BXA tool post and holders. I found a set for around $650, but I'm still shopping for used.

Chinese sets can be had for less than half that, but I think I'll eventually replace my Chinese lathe with a good one, so I might as well start assembling good tooling.

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toolguy
post Jan 29 2016, 09:39 AM
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Look at KDK style first. . much better and a lot easier to use. . there use to
be a seller that had Tiawan copies which are just as good. . holders are about $20 each. . It's the toolpost that is expensive. . Get the 100 size

This is an excellent deal. . full set with 8 holders $350 buy it now

http://www.ebay.com/itm/Lathe-KDK-100-Quic...VUAAOSwHQ9WZ2KZ
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jd74914
post Jan 29 2016, 10:03 AM
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QUOTE(toolguy @ Jan 29 2016, 10:39 AM) *

Look at KDK style first.


Those are so cool without the big bar on top to get in the way. Never seen one around here though; maybe it's a west coast thing?
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Series9
post Jan 29 2016, 10:28 AM
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QUOTE(toolguy @ Jan 29 2016, 10:39 AM) *

Look at KDK style first. . much better and a lot easier to use. . there use to
be a seller that had Tiawan copies which are just as good. . holders are about $20 each. . It's the toolpost that is expensive. . Get the 100 size

This is an excellent deal. . full set with 8 holders $350 buy it now

http://www.ebay.com/itm/Lathe-KDK-100-Quic...VUAAOSwHQ9WZ2KZ




Where is the height adjustment on those?
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ChrisFoley
post Jan 29 2016, 10:53 AM
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I use Aloris BX series. They have sales on a regular basis.

I use their .087 wide carbide parting tool inserts (with someone else's holder I think).
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