Home  |  Forums  |  914 Info  |  Blogs
 
914World.com - The fastest growing online 914 community!
 
Porsche, and the Porsche crest are registered trademarks of Dr. Ing. h.c. F. Porsche AG. This site is not affiliated with Porsche in any way.
Its only purpose is to provide an online forum for car enthusiasts. All other trademarks are property of their respective owners.
 

Welcome Guest ( Log In | Register )

342 Pages V « < 55 56 57 58 59 > »   
 Reply to this topicStart new topic
> Rebuiding Inside-out
bkrantz
post Aug 15 2020, 08:24 PM
Post #1121


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Here are the extensions for the fuel pump wires, attached to the leads that I re-routed through the snorkel. The new wires will eventually run all the way to the relocated pump up front.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
djway
post Aug 16 2020, 01:20 AM
Post #1122


Senior Member
***

Group: Members
Posts: 787
Joined: 16-October 15
From: Riverside
Member No.: 19,266
Region Association: Southern California
If you don't already to this for a single wire terminal I start with the large jaw and crimp then I move to the middle jaw and get a much better result.
Keep on Crimpin.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 16 2020, 07:17 PM
Post #1123


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
More wire repair today. Here's a replacement for the power lead to the cig lighter.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 16 2020, 07:18 PM
Post #1124


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
And after a bit of black marker, the match is better.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 16 2020, 07:21 PM
Post #1125


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
This is a real nice example of PO handiwork, a wire spliced into a lead to the left door switch. Presumably, this was for the aftermarket alarm.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 16 2020, 07:38 PM
Post #1126


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Step 1: Replace the mangled section.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 16 2020, 07:39 PM
Post #1127


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Step 2: Insulate the splice, and crimp both leads into a new mini-connector.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 16 2020, 07:41 PM
Post #1128


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Step 3: Insulate the connector, and bundle all the leads in prep for wrapping the harness with new tape.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 16 2020, 07:43 PM
Post #1129


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Here's a real special example. Twinned leads from one of the head light fuses, all melted. A PO short?


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 16 2020, 07:44 PM
Post #1130


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Replaced, with some black marker stripes added.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 17 2020, 07:48 PM
Post #1131


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
After measuring a friend's 914 (thanks, Mike!) I decided to complete the rear portion of the harness (everything in the trunk).

Here's the wiring laid out to match dimensions marked on the table.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 17 2020, 07:50 PM
Post #1132


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
The center needs the most work, where I have to rebuild the leads to the license plate lights.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 17 2020, 07:50 PM
Post #1133


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Here are the new wires, with connectors and insulation.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 17 2020, 07:51 PM
Post #1134


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
And then wrapped with harness tape (from 914 Rubber).


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 17 2020, 07:53 PM
Post #1135


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Wrapping the harness take a Zen mind state, trying to keep the spiral constant. Practice from years of wrapping road bike handlebars helps. I am glad to have one part of the harness done!


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
Cairo94507
post Aug 18 2020, 01:37 PM
Post #1136


Michael
**********

Group: Members
Posts: 10,095
Joined: 1-November 08
From: Auburn, CA
Member No.: 9,712
Region Association: Northern California
That harness looks really nice. (IMG:style_emoticons/default/beerchug.gif)
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
ndfrigi
post Aug 18 2020, 02:01 PM
Post #1137


Advanced Member
****

Group: Members
Posts: 2,959
Joined: 21-August 11
From: Orange County
Member No.: 13,474
Region Association: Southern California
QUOTE(bkrantz @ Aug 16 2020, 06:38 PM) *

Step 1: Replace the mangled section.


Hello,

I may follow your lead sir to fix mine soon which was cut into half by the center tunnel line. Or maybe use the Heat shrink butt connector.

Attached Image

Attached Image

Attached Image

Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 18 2020, 08:47 PM
Post #1138


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
Thanks, Cairo.

Those butt connectors should work, but for the heavy gauge leads (for higher amp current), soldering might be better.

Any EE types can tell us the truth.
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 18 2020, 08:49 PM
Post #1139


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
More wire work today. I got some additional materials: super adhesive stretchy rubber tape and paint-on rubber coating, both by 3M. I am using these to patch wires with small nicks or cuts in the insulation.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
bkrantz
post Aug 18 2020, 08:50 PM
Post #1140


914 Guru
*****

Group: Members
Posts: 8,154
Joined: 3-August 19
From: SW Colorado
Member No.: 23,343
Region Association: Rocky Mountains
This makes the repair a little bulky, but I think better than cutting and splicing.


Attached thumbnail(s)
Attached Image
User is offlineProfile CardPM
Go to the top of the page
+Quote Post
« Next Oldest · 914World Garage · Next Newest »
 

342 Pages V « < 55 56 57 58 59 > » 
Reply to this topicStart new topic
2 User(s) are reading this topic (2 Guests and 0 Anonymous Users)
0 Members:

 

Display Mode: Standard · Switch to: Linear+ · Switch to: Outline

Track this topic · Email this topic · Print this topic · Subscribe to this forum

- Lo-Fi Version Time is now: 26th November 2024 - 04:30 PM
Invision Power Board v9.1.4 © 2024  IPS, Inc.
All rights reserved 914World.com © since 2002
914World.com is the fastest growing online 914 community!
We have it all, classifieds, events, forums, vendors, parts, autocross, racing, technical articles, events calendar, newsletter, restoration, gallery, archives, history and more for your Porsche 914 ...