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> Rebuiding Inside-out
bkrantz
post Aug 30 2020, 07:40 PM
Post #1221


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I also pressed the old bushings out of the eye bolts.


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bkrantz
post Aug 30 2020, 07:41 PM
Post #1222


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Easy-peasy with the press. Ready for the replacement bushing kit!


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bkrantz
post Aug 30 2020, 07:43 PM
Post #1223


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I also took on the mangled retaining ring/bellows support. Not sure how the PO did this.


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bkrantz
post Aug 30 2020, 07:43 PM
Post #1224


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Anyway, 5 minutes later.


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bkrantz
post Aug 30 2020, 07:45 PM
Post #1225


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The last thing I did was make some paper templates for the center console pieces. I will probably have these recovered (after I repair the PO speaker holes), and I want to know where the screw holes are.


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bkrantz
post Aug 31 2020, 06:35 PM
Post #1226


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Besides all the garage work, and sending things out for various services, I am also deep into the hunt for replacement parts, both new and used.

Here's a replacement for the throttle crank arm, and the push-rod that was bent on my car.


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bkrantz
post Aug 31 2020, 06:38 PM
Post #1227


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I tried mounting some bushings today, starting with the A-arms. My first attempt involved my bench-top press, and supporting the rear end of the arm with a sketchy arrangement of blocks.


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bkrantz
post Aug 31 2020, 06:40 PM
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Then a bit of garage cooking to soften up the bushings (and heat up the metal parts). Note to married guys: using the camping gear avoids any evil looks in the kitchen.


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bkrantz
post Aug 31 2020, 06:43 PM
Post #1229


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Unfortunately, my first attempt failed. I ripped the inner edge of the bushing (I think the installation tools closed on each other). And my sketchy press support started to bend the flange on the A-arm. Time to think about plan B.


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bkrantz
post Sep 1 2020, 07:35 PM
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Waiting for more stuff before playing with bushings, so I cleaned up the pedal cluster. Happily, almost no corrosion.


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bkrantz
post Sep 1 2020, 07:36 PM
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And some PO already installed bronze bushings.


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bkrantz
post Sep 1 2020, 07:39 PM
Post #1232


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I pondered using the pedals as they are, but..nah, more stuff for powder coating.


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bkrantz
post Sep 4 2020, 08:08 PM
Post #1233


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Back in town, and a bit of time to kill--and new toys to try out. To repair threads on one eye bolt, I ordered a 16 x 1.5 metric die. Fortunately, only the first two rounds of threads are messed up at all.


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bkrantz
post Sep 4 2020, 08:09 PM
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Very quick and easy to cut out any distortion that was binding.


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bkrantz
post Sep 4 2020, 08:10 PM
Post #1235


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Fixed (enough).


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bkrantz
post Sep 4 2020, 08:11 PM
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Then I used my new 16 x 1.5 tap, to dress the threaded hole in the rack.


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bkrantz
post Sep 4 2020, 08:12 PM
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Again, very easy with only very minor torque necessary to bottom out the tap.


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bkrantz
post Sep 4 2020, 08:12 PM
Post #1238


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Mission accomplished. The eye bolt now threads smoothly into the rack.


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bkrantz
post Sep 5 2020, 07:37 PM
Post #1239


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I started working on the trailing arms today, with the pivot bushings.


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bkrantz
post Sep 5 2020, 07:39 PM
Post #1240


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I pushed a bushing onto one end of the pivot.


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