Rebuiding Inside-out |
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Rebuiding Inside-out |
bkrantz |
Aug 30 2020, 07:40 PM
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#1221
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
I also pressed the old bushings out of the eye bolts.
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bkrantz |
Aug 30 2020, 07:41 PM
Post
#1222
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Easy-peasy with the press. Ready for the replacement bushing kit!
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bkrantz |
Aug 30 2020, 07:43 PM
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#1223
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
I also took on the mangled retaining ring/bellows support. Not sure how the PO did this.
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bkrantz |
Aug 30 2020, 07:43 PM
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#1224
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Anyway, 5 minutes later.
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bkrantz |
Aug 30 2020, 07:45 PM
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#1225
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
The last thing I did was make some paper templates for the center console pieces. I will probably have these recovered (after I repair the PO speaker holes), and I want to know where the screw holes are.
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bkrantz |
Aug 31 2020, 06:35 PM
Post
#1226
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Besides all the garage work, and sending things out for various services, I am also deep into the hunt for replacement parts, both new and used.
Here's a replacement for the throttle crank arm, and the push-rod that was bent on my car. Attached thumbnail(s) |
bkrantz |
Aug 31 2020, 06:38 PM
Post
#1227
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
I tried mounting some bushings today, starting with the A-arms. My first attempt involved my bench-top press, and supporting the rear end of the arm with a sketchy arrangement of blocks.
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bkrantz |
Aug 31 2020, 06:40 PM
Post
#1228
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Then a bit of garage cooking to soften up the bushings (and heat up the metal parts). Note to married guys: using the camping gear avoids any evil looks in the kitchen.
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bkrantz |
Aug 31 2020, 06:43 PM
Post
#1229
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Unfortunately, my first attempt failed. I ripped the inner edge of the bushing (I think the installation tools closed on each other). And my sketchy press support started to bend the flange on the A-arm. Time to think about plan B.
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bkrantz |
Sep 1 2020, 07:35 PM
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#1230
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Waiting for more stuff before playing with bushings, so I cleaned up the pedal cluster. Happily, almost no corrosion.
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bkrantz |
Sep 1 2020, 07:36 PM
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#1231
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
And some PO already installed bronze bushings.
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bkrantz |
Sep 1 2020, 07:39 PM
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#1232
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
I pondered using the pedals as they are, but..nah, more stuff for powder coating.
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bkrantz |
Sep 4 2020, 08:08 PM
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#1233
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Back in town, and a bit of time to kill--and new toys to try out. To repair threads on one eye bolt, I ordered a 16 x 1.5 metric die. Fortunately, only the first two rounds of threads are messed up at all.
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bkrantz |
Sep 4 2020, 08:09 PM
Post
#1234
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Very quick and easy to cut out any distortion that was binding.
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bkrantz |
Sep 4 2020, 08:10 PM
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#1235
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Fixed (enough).
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bkrantz |
Sep 4 2020, 08:11 PM
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#1236
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Then I used my new 16 x 1.5 tap, to dress the threaded hole in the rack.
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bkrantz |
Sep 4 2020, 08:12 PM
Post
#1237
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Again, very easy with only very minor torque necessary to bottom out the tap.
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bkrantz |
Sep 4 2020, 08:12 PM
Post
#1238
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
Mission accomplished. The eye bolt now threads smoothly into the rack.
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bkrantz |
Sep 5 2020, 07:37 PM
Post
#1239
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
I started working on the trailing arms today, with the pivot bushings.
Attached thumbnail(s) |
bkrantz |
Sep 5 2020, 07:39 PM
Post
#1240
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914 Guru Group: Members Posts: 8,154 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains |
I pushed a bushing onto one end of the pivot.
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