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> Rebuiding Inside-out
brant
post Sep 15 2020, 03:27 PM
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I just went through the whole thread
amazing

really really nice!

great metal work!

brant
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bkrantz
post Sep 15 2020, 07:39 PM
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QUOTE(brant @ Sep 15 2020, 03:27 PM) *

I just went through the whole thread
amazing

really really nice!

great metal work!

brant


Thanks, Brant. Good to meet you, and thanks for using your 914 to deliver 914 parts!
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bkrantz
post Sep 15 2020, 07:41 PM
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I took a closer look at one of the CV joints, with all the parts showing lots of wear. Here's the outer housing.


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bkrantz
post Sep 15 2020, 07:41 PM
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And the cage.


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bkrantz
post Sep 15 2020, 07:43 PM
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And the inner flange. I suspect these show extreme wear. Time for new CVs?


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bkrantz
post Sep 15 2020, 07:45 PM
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With all the parts and supplies in hand, I started rebuilding the steering rack.


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bkrantz
post Sep 15 2020, 07:45 PM
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I never removed the inner pivot bearing, just cleaned out as much old grease as possible.


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bkrantz
post Sep 15 2020, 07:46 PM
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I made my own grease injector, to fill below the lower bearing.


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bkrantz
post Sep 15 2020, 07:48 PM
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Then I greased up the rack, and slid that into place, maintaining the original left vs. right.


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bkrantz
post Sep 15 2020, 07:50 PM
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Here's the pivot, with the upper bearing in place, all greased.


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bkrantz
post Sep 15 2020, 07:51 PM
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Then packed the interior with more grease.


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bkrantz
post Sep 15 2020, 07:53 PM
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With the rack centered, I installed the pivot. This took some patient twisting of the rack and pivot to get everything aligned.


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bkrantz
post Sep 15 2020, 07:54 PM
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Next, the shims I removed and the lock ring.


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bkrantz
post Sep 15 2020, 07:56 PM
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With everything installed, I checked for end play: zero.


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bkrantz
post Sep 15 2020, 07:57 PM
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Then the pivot shaft seal, which I found based on dimension.


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bkrantz
post Sep 15 2020, 07:57 PM
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Seal in place.


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bkrantz
post Sep 15 2020, 07:58 PM
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Then center the rack...


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Kansas 914
post Sep 15 2020, 07:59 PM
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QUOTE(bkrantz @ Sep 15 2020, 07:56 PM) *

With everything installed, I checked for end play: zero.

Well done. I need to do that on one of my cars. Thanks for the documentation.
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bkrantz
post Sep 15 2020, 07:59 PM
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...and install the yoke, oriented vertically.


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bkrantz
post Sep 15 2020, 07:59 PM
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With the rack flipped over, I installed the pressure block.


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