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> Rebuiding Inside-out
bkrantz
post Sep 16 2020, 07:58 PM
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I then put on the bellows (small end to the inside).


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bkrantz
post Sep 16 2020, 07:59 PM
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And the eye bolts with the stop plates.


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bkrantz
post Sep 16 2020, 08:00 PM
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To get the rack to sit properly horizontal, I made a pair of stands that screw into the rack mounting holes.


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bkrantz
post Sep 16 2020, 08:01 PM
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With a little adjustment, the rack now sits horizontal.


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bkrantz
post Sep 16 2020, 08:03 PM
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To measure the angles of the eye bolts, I grabbed some long bolts, and some tape to shim these for a snug fit.


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bkrantz
post Sep 16 2020, 08:04 PM
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Here's a top view, with the bolts propped up on some 2x4 blocks.


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bkrantz
post Sep 16 2020, 08:05 PM
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Lucky 2x4 thickness! The angle is right on 9 degrees.


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bkrantz
post Sep 16 2020, 08:09 PM
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Next is to measure the lateral dimension, with the rack itself centered. The spec is 278 mm. Note that the adjustment is a bit crude, since the eyebolt has to screw in or out a complete revolution to maintain the proper angles, both down to the rear and turned out to the front (as seen from above).


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bkrantz
post Sep 16 2020, 08:11 PM
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I set both sides. Interesting that the left side was screwed in fully, while the right side was out one full turn.


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bkrantz
post Sep 16 2020, 08:12 PM
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I snugged up the lock rings, but will check dimensions one more time tomorrow before final tightening.


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bkrantz
post Sep 17 2020, 06:45 PM
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Final bits today for the steering rack. I did double check dimensions and angles, and then tightened the lock rings. Got this tool for the job.


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bkrantz
post Sep 17 2020, 06:47 PM
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Here's all the parts gathered for installing the lower steering shaft. That includes a new rubber coupler and lock plates.


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bkrantz
post Sep 17 2020, 06:48 PM
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The coupler first mounts to the lower shaft.


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bkrantz
post Sep 17 2020, 06:49 PM
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After torquing to proper spec, the ends of the lock plate fix the bolt heads.


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bkrantz
post Sep 17 2020, 06:51 PM
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And then the coupler bolts onto the rack input yoke.


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bkrantz
post Sep 17 2020, 06:51 PM
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Lock these bolts in place, too.


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bkrantz
post Sep 17 2020, 06:53 PM
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Then comes the plastic cover and the lower shaft bearing. Ready for installation.


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bkrantz
post Sep 18 2020, 07:40 PM
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Just some minor progress today. I took another batch of parts out of the Evapo-rust bucket, including the frame for the parking brake switch. Here it is reassembled.


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bkrantz
post Sep 18 2020, 07:42 PM
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Also from the bucket, the transaxle mount pieces.


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bkrantz
post Sep 18 2020, 07:44 PM
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And starting on the parking brake lever. A bit ugly.


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