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> Rebuiding Inside-out
bkrantz
post Jan 8 2021, 07:56 PM
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And after.


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raynekat
post Jan 8 2021, 10:37 PM
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QUOTE(bkrantz @ Jan 8 2021, 05:50 PM) *


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I then tried to torque the ball joint retainer rings. I used a floor jack to keep the socket from slipping, but still could not get the big torque required (25 map or 180 ft-lbs). Any suggestions?


That's the same method I used.
Struggled with it, but got it to work and tighten up the ball joints some how.
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bkrantz
post Jan 9 2021, 09:06 PM
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More prep on the wipers. I found one broken wire.


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bkrantz
post Jan 9 2021, 09:08 PM
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Soldered, and I treated the fabric insulation and seals where the wires enter the motor housing with 3M liquid rubber.


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bkrantz
post Jan 10 2021, 07:39 PM
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Wiper gear installed, from the top.


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bkrantz
post Jan 10 2021, 07:40 PM
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And the bottom.


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bkrantz
post Jan 10 2021, 07:42 PM
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Getting started on the headlights. These are in the same state when I took the car apart. Into the acetone bucket!


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bkrantz
post Jan 10 2021, 07:43 PM
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The motors need cleaning up, too, with PO undercoating and messed up wiring.


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bkrantz
post Jan 10 2021, 07:45 PM
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And getting started on the fresh air stuff--also with undercoating and overspray.


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djway
post Jan 10 2021, 09:32 PM
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Have a swear jar handy when you put that box in......
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wonkipop
post Jan 10 2021, 10:03 PM
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have you got a screen for fan/vent box?
good idea (later cars) - helps keep leaf muck out.
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iankarr
post Jan 10 2021, 11:29 PM
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Looking great as usual. I'm working on the same stuff here. Did the headlight buckets today and plan on tackling the motors this week. Any advice or wires I shouldn't cross (IMG:style_emoticons/default/wink.gif)?

@djway is right about the airbox install. I learned a few tricks which will hopefully save you a few pennies in the swear jar...

https://youtu.be/Uhs6pedBOXM
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bkrantz
post Jan 11 2021, 08:12 PM
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QUOTE(djway @ Jan 10 2021, 08:32 PM) *

Have a swear jar handy when you put that box in......


I already have one working (see later posts).
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bkrantz
post Jan 11 2021, 08:13 PM
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QUOTE(wonkipop @ Jan 10 2021, 09:03 PM) *

have you got a screen for fan/vent box?
good idea (later cars) - helps keep leaf muck out.


Thanks--I got one with the new gaskets.
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bkrantz
post Jan 11 2021, 08:19 PM
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QUOTE(iankarr @ Jan 10 2021, 10:29 PM) *

Looking great as usual. I'm working on the same stuff here. Did the headlight buckets today and plan on tackling the motors this week. Any advice or wires I shouldn't cross (IMG:style_emoticons/default/wink.gif)?

@djway is right about the airbox install. I learned a few tricks which will hopefully save you a few pennies in the swear jar...

https://youtu.be/Uhs6pedBOXM


Thanks, Ian. I like your method--will give that a try.
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bkrantz
post Jan 11 2021, 08:23 PM
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More progress on the fresh air box. Disassembly.


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bkrantz
post Jan 11 2021, 08:27 PM
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And then the tedious, PIA removal of undercoating.

I know I have ranted about this before, but WTF was the PO thinking? I am not a fan of legal restriction, but I would like to outlaw cheap undercoat spray. OK, rant over.

So far, GoofOff seems like the best solvent. It does eventually remove the undercoating (with lots of rubbing) and (almost) does not react with the plastic.


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bkrantz
post Jan 11 2021, 08:29 PM
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I needed a break, and also to take care of things that will be blocked by the air box. That includes the grommet for the 3 heater cables. This was also a bit of a pain.


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bkrantz
post Jan 11 2021, 08:31 PM
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Enough annoying work for today. Instead I got together all the parts for the heat blower.


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bkrantz
post Jan 11 2021, 08:32 PM
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Much more fun to put clean and shiny parts together.


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