 Rebuiding Inside-out |
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| bkrantz |
 May 5 2021, 08:02 PM
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#2721
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914 Guru  Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains 
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The deepest part of the case is the protrusion around the drive shaft. Since I seated the shaft further into the gear, the base of the notch is now inside the protrusion.
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| bkrantz |
May 5 2021, 08:04 PM
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#2722
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I filed off the end of the protrusion (easy, since the pump case is aluminum). I took off about 0.75 mm (0.03 inch).
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| bkrantz |
May 5 2021, 08:05 PM
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#2723
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Now the base of the notch extends beyond the case.
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| bkrantz |
May 5 2021, 08:08 PM
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#2724
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Now the pump sits tight into the engine case, with about 0.75 mm clearance with the cam end (without any gaskets).
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| bkrantz |
May 5 2021, 08:09 PM
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#2725
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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And the pump gears sit inside the case and do not protrude.
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| bkrantz |
May 5 2021, 08:10 PM
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#2726
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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To celebrate I cleaned up the case through-bolts, washers, and nuts.
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| bkrantz |
May 6 2021, 07:13 PM
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#2727
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I found my left-over Dynamat, and decided to use some scraps on the bulkhead under the dash, since the relocated fuel pump is on the other side of this sheet metal.
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| bkrantz |
May 6 2021, 07:14 PM
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#2728
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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After about 20 minutes. It might not matter much, but I would rather not hear the pump.
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| bkrantz |
May 6 2021, 07:20 PM
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#2729
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I then got on to installing the main gauge panel.
I finally got the LED bulbs for the indicator and back lights. Attached thumbnail(s) 
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| bkrantz |
May 6 2021, 07:21 PM
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#2730
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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First I replaced all the bulbs in the common back-light string.
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| bkrantz |
May 6 2021, 07:25 PM
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#2731
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Here's my references for wire locations: photos I took in October 2019 (never enough) and the color schematics.
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| bkrantz |
May 6 2021, 07:26 PM
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#2732
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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Ready to start!
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| bkrantz |
May 6 2021, 07:28 PM
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#2733
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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And then, done. I was able to find places for all the wires, and wires for all the places.
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| bkrantz |
May 6 2021, 07:30 PM
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#2734
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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And then I installed the gauge panel.
I have a couple more things to check, and then I plan to connect a battery and see if some things work. Attached thumbnail(s) 
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| Kansas 914 |
May 6 2021, 07:48 PM
Post
#2735
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Advanced Member Group: Members Posts: 2,999 Joined: 1-March 03 From: Durango, Colorado Member No.: 373 Region Association: Rocky Mountains
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QUOTE(bkrantz @ May 6 2021, 07:28 PM)  And then, done. I was able to find places for all the wires, and wires for all the places. Make sure you don't put an LED in the "GEN" socket. The alternator needs a load to charge. I think you are already aware of that. |
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| bkrantz |
May 6 2021, 08:06 PM
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#2736
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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QUOTE(Kansas 914 @ May 6 2021, 07:48 PM) QUOTE(bkrantz @ May 6 2021, 07:28 PM) And then, done. I was able to find places for all the wires, and wires for all the places. Make sure you don't put an LED in the "GEN" socket. The alternator needs a load to charge. I think you are already aware of that. Hi, Mike. I should have mentioned that--one of the few things I remembered to do (or not to do) the first time. |
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| Puebloswatcop |
May 7 2021, 07:08 AM
Post
#2737
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Senior Member Group: Members Posts: 1,395 Joined: 27-December 14 From: Mineola, Texas Member No.: 18,258 Region Association: Southwest Region |
Love following your build. It has been full of the small details that plague these builds along with your solutions to the problems. Thanks for sharing.
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| 930cabman |
May 7 2021, 01:00 PM
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#2738
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Advanced Member Group: Members Posts: 3,546 Joined: 12-November 20 From: Buffalo Member No.: 24,877 Region Association: North East States
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QUOTE(Puebloswatcop @ May 7 2021, 07:08 AM) Love following your build. It has been full of the small details that plague these builds along with your solutions to the problems. Thanks for sharing. +1, tons of details most of which are never addressed (myself included) Great job and thank you for documenting. Is there an end date for the build? |
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| bkrantz |
May 7 2021, 07:15 PM
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#2739
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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QUOTE(930cabman @ May 7 2021, 01:00 PM) QUOTE(Puebloswatcop @ May 7 2021, 07:08 AM) Love following your build. It has been full of the small details that plague these builds along with your solutions to the problems. Thanks for sharing. +1, tons of details most of which are never addressed (myself included) Great job and thank you for documenting. Is there an end date for the build? Thanks, guys. I was aiming for September, since we have our big annual car show on Labor Day (except last year). But now I have some other things showing up on my calendar. And even if I had nothing else, it would be a challenge. Since winter can start here in October, I think I should pace this into next spring. |
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| bkrantz |
May 7 2021, 07:19 PM
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#2740
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914 Guru Group: Members Posts: 8,066 Joined: 3-August 19 From: SW Colorado Member No.: 23,343 Region Association: Rocky Mountains
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I got some 50 mm hose, that almost matches the 60 mm stuff from 914 Rubber. It is also a bit stiffer.
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