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> Rebuiding Inside-out
bkrantz
post Nov 12 2021, 08:50 PM
Post #4141


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Pulley in place, but I need a couple of washers (M7) since the unthreaded segment of the shaft extends beyond the pulley center. Stay tuned.


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bkrantz
post Nov 15 2021, 08:44 PM
Post #4142


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Still waiting on washers, so I started on my left (slave) throttle body. I stripped off the stock lever, and got the slave pulley in position.


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bkrantz
post Nov 15 2021, 08:45 PM
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Throttle stop marked for pin.


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bkrantz
post Nov 15 2021, 08:46 PM
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Again, the pin position was too close to the edge, so I moved it just enough.


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bkrantz
post Nov 15 2021, 08:47 PM
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Hole drilled and chamfered.


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bkrantz
post Nov 15 2021, 08:49 PM
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Split pin pressed into slave pulley, again just enough to engage the thickness of the throttle stop and not drag on the washer behind it.


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bkrantz
post Nov 15 2021, 08:49 PM
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Getting closer to mounting everything on the engine.


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bkrantz
post Nov 15 2021, 08:51 PM
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One thing I did get is a replacement door stay spring. (Thanks, Mark)


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bkrantz
post Nov 15 2021, 08:52 PM
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Door stay ready.


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bkrantz
post Nov 15 2021, 08:53 PM
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Some light lube, and then installed.


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bkrantz
post Nov 15 2021, 08:54 PM
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I then hung the door, and made a first alignment of the hinge positions. Front gap OK.


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bkrantz
post Nov 15 2021, 08:55 PM
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Rear gap better. I will work on this more later on.


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bkrantz
post Nov 15 2021, 08:56 PM
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With the door mounted, I installed the window winder. Once I get my OEM vent window gaskets I can get on with the guides and glass.


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bkrantz
post Nov 15 2021, 08:57 PM
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With both doors on, I could not resist some glamour shots.


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bkrantz
post Nov 15 2021, 08:58 PM
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One more.


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raynekat
post Nov 15 2021, 10:25 PM
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Perhaps plexiglass hoods? Then you'd know what's inside without lifting the boot. (IMG:style_emoticons/default/ohmy.gif)
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Puebloswatcop
post Nov 16 2021, 07:40 AM
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Looking awesome Bob, (IMG:style_emoticons/default/driving.gif)
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bkrantz
post Nov 16 2021, 08:12 PM
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QUOTE(raynekat @ Nov 15 2021, 09:25 PM) *

Perhaps plexiglass hoods? Then you'd know what's inside without lifting the boot. (IMG:style_emoticons/default/ohmy.gif)


Nah, you can see how much junk in the trunk I have already.
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bkrantz
post Nov 17 2021, 07:58 PM
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Got my M7 washers, just the size for the throttle body shafts.


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bkrantz
post Nov 17 2021, 07:59 PM
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Slave pulley mount test. Two washes do the job.


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