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> Rebuiding Inside-out
bkrantz
post Jan 17 2022, 08:03 PM
Post #4701


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New sensor (on the right) ready to install and test--but dinner time.


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bkrantz
post Jan 26 2022, 07:46 PM
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Well, dinner turned into an extended absence. But I am back!

Lots of stuff delivered while I was gone, including a 3 ft length of 5 mm hex. Why?


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bkrantz
post Jan 26 2022, 07:50 PM
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This is a tool to finally repair my hydraulic press. The hex has to reach inside a 12 inch long spring in order to screw down the end retaining Allen bolt. Even the extra-long Allen wrench I have will not reach.


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bkrantz
post Jan 26 2022, 07:52 PM
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With the spring bolted to the bottom of the piston, and the piston inside the cylinder, the next trick is to pull the spring far enough to screw in the upper anchor. Definitely a three-handed job.


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bkrantz
post Jan 26 2022, 07:53 PM
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Somehow I got the second Allen bolt in with only two hands.


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bkrantz
post Jan 26 2022, 07:54 PM
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Piston and cylinder ready.


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bkrantz
post Jan 26 2022, 07:56 PM
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Nice to have the press working again--especially the auto return.


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bkrantz
post Jan 26 2022, 07:58 PM
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Back to working on the 914. A warm-up with dual outlet for the heater blower.


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bkrantz
post Jan 26 2022, 08:04 PM
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Then I moved the wire leads from the Hall sensor back to where they were in December, to match the one-page diagram of the lead connections (and confirmed by Mario).


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bkrantz
post Jan 26 2022, 08:05 PM
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Then it was time to install the replacement throttle position sensor.


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bkrantz
post Jan 26 2022, 08:09 PM
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It works! A quick calibration, and now I have consistent 0 to 100% opening.

I then tested the ignition spark with a spare plug, and now have a healthy spark with the engine cranking.

While on a roll I hooked up my timing light and tried to check the static timing, again with the engine cranking, but could not get a consistent light flash.


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bkrantz
post Jan 28 2022, 08:08 PM
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Just a few minutes to play 914 today. I did stop by a tire shop to have one tire removed, from the wheel that will be my spare. This rim has the worst curb rash.


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bkrantz
post Jan 28 2022, 08:09 PM
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The inside has many years of road crud.


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bkrantz
post Jan 28 2022, 08:10 PM
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After a quick clean, first with detergent and then Simple Green. Still some work to do.


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bkrantz
post Jan 29 2022, 08:44 PM
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Some special stuff.


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bkrantz
post Jan 29 2022, 08:44 PM
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Calendar installed easily--works great.


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bkrantz
post Jan 29 2022, 08:46 PM
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Andmore new stuff, mostly small parts.


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bkrantz
post Jan 29 2022, 08:47 PM
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Back under the car, with a new barrel clamp.


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bkrantz
post Jan 29 2022, 08:49 PM
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That goes on the left heat control box.


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bkrantz
post Jan 29 2022, 08:50 PM
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Then a length of high temp hose, cut down to fit.


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