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> Rebuiding Inside-out
bkrantz
post Jan 16 2023, 08:24 PM
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QUOTE(Puebloswatcop @ Jan 16 2023, 05:30 PM) *

Hoping that after all of the detective work and manual labor this is the solution......


Me too!
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bkrantz
post Jan 16 2023, 08:27 PM
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While I wait to source engine parts, I figure it's time to get busy on other stuff.


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bkrantz
post Jan 16 2023, 08:30 PM
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Let's tackle the problems with the left door. See my new thread about weird door lock behavior. The door stop also does not hold the door open.


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bkrantz
post Jan 16 2023, 08:31 PM
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Interior hardware removed.


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bkrantz
post Jan 16 2023, 08:31 PM
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Door card removed.


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bkrantz
post Jan 16 2023, 08:32 PM
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And plastic sheeting.


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bkrantz
post Jan 16 2023, 08:33 PM
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I tried to be careful, but after several small tears, I gave up.


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bkrantz
post Jan 16 2023, 08:35 PM
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Some (or lots) of grease on the mechanism and linkage seems to get the lock working.


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bkrantz
post Jan 16 2023, 08:37 PM
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I took out the door stop. I expected the problem to be a worn aluminum arm, and have a replacement ready.


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bkrantz
post Jan 16 2023, 08:38 PM
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Yup, the old arm has a fair amount of where.


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bkrantz
post Jan 16 2023, 08:39 PM
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But the problem turns out to be one of the bushings.


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bkrantz
post Jan 16 2023, 08:43 PM
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At some point the nylon(?) bushing stopped turned, and wore through on one side. This eliminates the pressure the bushings impose on the aluminum arm. Time for the rebuild kit with new bushings.


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bkrantz
post Jan 16 2023, 08:45 PM
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But feeling optimistic, I tried to install the bushing rotated 180°. That worked for exactly 1 door closing and opening before the bushing spun around to the worn position.


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bkrantz
post Jan 16 2023, 08:46 PM
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Then I dug into the trunk lock. When I set this up last year, the key worked fine with the lock on the bench. Now the key does not turn.


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bkrantz
post Jan 16 2023, 08:47 PM
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Lock back on the bench. Still does not work.


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bkrantz
post Jan 16 2023, 08:48 PM
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All apart.


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bkrantz
post Jan 16 2023, 08:51 PM
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Time to fine-tune the lock sliding pins. When I got this lock last year, I moved the pins around to get the best fit possible, but then had to shorten a few. The red pins stick out just a bit.


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nivekdodge
post Jan 16 2023, 08:56 PM
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QUOTE(bkrantz @ Jan 16 2023, 09:45 PM) *

But feeling optimistic, I tried to install the bushing rotated 180°. That worked for exactly 1 door closing and opening before the bushing spun around to the worn position.

Thank god , it's not just me that this happens to.
Kevin
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930cabman
post Jan 17 2023, 05:54 AM
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QUOTE(bkrantz @ Jan 16 2023, 09:35 PM) *

Some (or lots) of grease on the mechanism and linkage seems to get the lock working.


I have found removing the latch/locking mechanism works well to clean the 1/2 century of crud and then lube. Adding lube seems to compound the issue
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930cabman
post Jan 17 2023, 05:55 AM
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QUOTE(bkrantz @ Jan 16 2023, 09:24 PM) *

QUOTE(930cabman @ Jan 16 2023, 05:01 AM) *

With a very thin paper gasket?


Good question. I would like to hear from others. I did not use a gasket originally.


The Schadek pump I installed on my last build had a very thin paper gasket.
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