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> Dropped input shaft seal into the transaxle
Literati914
post Jul 17 2024, 10:34 PM
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Yeah, all was going well - both output shaft seals went in without a hitch, eazy-peazy. Installed a brass (bronze?) bushing at the shifter console too. Then I manage to drop the old input shaft seal INTO the freakin' case, trying to get a screwdriver to pierce the seal. I had previously tried to drill the seal for a sheetmetal screw but the bit was too short to reach because of the drill's bulky battery section. So, it's FAIL ARMY for me on this one (IMG:style_emoticons/default/biggrin.gif)

Anyway.. what are the options now - full tear down? Can one of the side plate's come off and allow access for old seal retrieval? Tie it to my boat so I don't drift down current?
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rick 918-S
post Jul 18 2024, 06:17 AM
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No advice, just sympathy (IMG:style_emoticons/default/dry.gif)
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Superhawk996
post Jul 18 2024, 06:37 AM
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Assuming you just punched the seal into the differential cavity; you can remove the side cover to the differential.

Beware: the side cover is sealed with a large o-ring. Plan on replacing that. Adding gasket material or RTV under the cover could affect ring and pinion mesh. Just plan ahead and replace the O-ring gasket. I’d also have at least one output shaft seal on hand - just incase you damage one of those while removing the diff.
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Literati914
post Jul 18 2024, 07:08 AM
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QUOTE(Superhawk996 @ Jul 18 2024, 07:37 AM) *

Assuming you just punched the seal into the differential cavity; you can remove the side cover to the differential.

Beware: the side cover is sealed with a large o-ring. Plan on replacing that. Adding gasket material or RTV under the cover could affect ring and pinion mesh. Just plan ahead and replace the O-ring gasket. I’d also have at least one output shaft seal on hand - just incase you damage one of those while removing the diff.


Doesn't sound too bad I guess. Will the Diff. need to come out ?
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Superhawk996
post Jul 18 2024, 07:26 AM
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Only God knows.

Once the side cover is off I’d bet you can fish it out one way or another.
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Literati914
post Jul 18 2024, 07:48 AM
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mgphoto
post Jul 18 2024, 07:44 PM
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QUOTE(Literati914 @ Jul 17 2024, 09:34 PM) *

Yeah, all was going well - both output shaft seals went in without a hitch, eazy-peazy. Installed a brass (bronze?) bushing at the shifter console too. Then I manage to drop the old input shaft seal INTO the freakin' case, trying to get a screwdriver to pierce the seal. I had previously tried to drill the seal for a sheetmetal screw but the bit was too short to reach because of the drill's bulky battery section. So, it's FAIL ARMY for me on this one (IMG:style_emoticons/default/biggrin.gif)

Anyway.. what are the options now - full tear down? Can one of the side plate's come off and allow access for old seal retrieval? Tie it to my boat so I don't drift down current?

If you can fish it out with a soft metal, I used a coat hanger, didn’t damage the shaft at all, I believe it is hardened. Maybe a length of mig wire? Wasn’t easy needed a lot of pulling. Good luck.
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sixnotfour
post Jul 18 2024, 09:10 PM
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Input shaft seal ?? Wont fall in ,It just rides on shaft happily..
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SirAndy
post Jul 18 2024, 09:12 PM
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QUOTE(sixnotfour @ Jul 18 2024, 08:10 PM) *

Input shaft seal ?? Wont fall in ,It just rides on shaft happily..

(IMG:style_emoticons/default/agree.gif)

Been there, done that, drove it ...
(IMG:style_emoticons/default/driving.gif)
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Literati914
post Jul 18 2024, 10:41 PM
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QUOTE(sixnotfour @ Jul 18 2024, 10:10 PM) *

Input shaft seal ?? Wont fall in ,It just rides on shaft happily..


Am I calling it the wrong thing? It most certainly will fall in.. into the bore, yes it's still around the shaft but inside the bore - after aggressive screwdriver work.
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Literati914
post Jul 18 2024, 10:47 PM
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QUOTE(SirAndy @ Jul 18 2024, 10:12 PM) *

QUOTE(sixnotfour @ Jul 18 2024, 08:10 PM) *

Input shaft seal ?? Wont fall in ,It just rides on shaft happily..

(IMG:style_emoticons/default/agree.gif)

Been there, done that, drove it ...
(IMG:style_emoticons/default/driving.gif)


I’m not sure what you guys mean, but here’s mine down past the bore


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Literati914
post Jul 18 2024, 10:49 PM
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I did as @Superhawk996 suggested and popped the cover off of the diff area (thanks for the encouragement).. that's the seal at the end of my screwdriver


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Literati914
post Jul 18 2024, 10:50 PM
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And a shot after I cut the seal off of the input shaft.

So now we know - if any other doofus does what I did trying to get the seal out, it can be accessed by removing the diff cover.

Large O-ring ordered!


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SirAndy
post Jul 19 2024, 12:05 AM
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QUOTE(Literati914 @ Jul 18 2024, 09:47 PM) *

QUOTE(SirAndy @ Jul 18 2024, 10:12 PM) *

QUOTE(sixnotfour @ Jul 18 2024, 08:10 PM) *

Input shaft seal ?? Wont fall in ,It just rides on shaft happily..

(IMG:style_emoticons/default/agree.gif)

Been there, done that, drove it ...
(IMG:style_emoticons/default/driving.gif)


I’m not sure what you guys mean, but here’s mine down past the bore

Yes, that's the seal.
Accidentally pushed mine into the case, never bothered to remove it, just added a new seal.

It can't go anywhere, it'll just catch a ride on the shaft until the next time someone opens up the case.

Which you did, but i did not.
(IMG:style_emoticons/default/bye1.gif)
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Superhawk996
post Jul 19 2024, 06:02 AM
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(IMG:style_emoticons/default/laugh.gif) glad you got it easily.

I couldn’t remember off the top of my head whether the input shaft crossed in front of or behind the ring gear and whether you would have to remove the differential.

(IMG:style_emoticons/default/smilie_pokal.gif)
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Geezer914
post Jul 19 2024, 06:45 AM
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A simple job that turned into a real pain in the ass!
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Literati914
post Jul 19 2024, 08:59 AM
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QUOTE(Geezer914 @ Jul 19 2024, 07:45 AM) *

A simple job that turned into a real pain in the ass!


As someone that’s recently assembled an entire car, that seems to be the theme with a 914.
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bkrantz
post Jul 19 2024, 08:32 PM
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QUOTE(Literati914 @ Jul 19 2024, 08:59 AM) *

QUOTE(Geezer914 @ Jul 19 2024, 07:45 AM) *

A simple job that turned into a real pain in the ass!


As someone that’s recently assembled an entire car, that seems to be the theme with a 914.


True enough. I guess we get to enjoy it. (IMG:style_emoticons/default/headbang.gif)
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