 There sure are a lot of parts in a 901 box, Now I'm going to try to put them back in |
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| DNHunt |
 Nov 6 2005, 06:23 PM
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#121
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914 Wizard? No way. I got too much to learn.  Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598  |
A couple of casualities. A broken drive flange expansion bolt. I used the wrong torque spec. And a pinched O-ring
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| DNHunt |
Nov 6 2005, 06:24 PM
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#122
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Done!! (IMG:http://www.914world.com/bbs2/html/emoticons/smilie_pokal.gif) I just need to add Swepco. I sure hope it works
Dave Attached image(s) 
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| LvSteveH |
Nov 7 2005, 04:31 AM
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#123
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I put the Poor in Porsche Group: Members Posts: 1,080 Joined: 22-April 03 From: Las Vegas, Nevada Member No.: 600 |
Thanks for putting so much time into documenting the rebuild. It's the best I've seen in terms of photos. Good Luck!
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| ws91420 |
Nov 7 2005, 07:21 AM
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#124
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Yes I have one a Lensley 914 Group: Members Posts: 2,063 Joined: 10-September 03 From: Ruther Glen,VA (halfway between sticks and civilization) Member No.: 1,137 Region Association: MidAtlantic Region |
Would it be possible to get this into an Adobe file? Would be a great resource while reassembly of mine.
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| maf914 |
Nov 7 2005, 08:20 AM
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#125
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Not a Guru! Group: Members Posts: 3,049 Joined: 30-April 03 From: Central Florida Member No.: 632 Region Association: None 
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Dave,
Once again, you've provided a super article. Great photos and narrative. Instant classic. (IMG:http://www.914world.com/bbs2/html/emoticons/smilie_pokal.gif) Thanks so much. Transmissions are still a mystery to me and will be until I take one apart. Kinda scary. (IMG:http://www.914world.com/bbs2/html/emoticons/huh.gif) |
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| lapuwali |
Nov 7 2005, 09:54 AM
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#126
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Not another one! Group: Benefactors Posts: 4,526 Joined: 1-March 04 From: San Mateo, CA Member No.: 1,743  |
Excellent article, Dave.
The key thing to take away from this is that, unlike rebuilding an engine, a transmission is full of parts that all look the same, but aren't the same. It's very important to do something like what he did with the coat hangers so you dont' mix up the order of the parts on the shafts. Some people use a large table and simply place the parts on the table in the order they remove them from the shaft. The nice thing about the coat hanger is that it takes up less space, and there's less chance of some buddy, child, dog, whatever coming along and messing up the order of the parts on the table by accident. |
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| DNHunt |
Nov 7 2005, 10:28 AM
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#127
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
James
The other thing about the coat hanger is that it keeps the orientation of the parts the same. Some things like the cone washers and gears can't be flipped. Even with that I managed to mix up a couple of gears and I didn't catch it until I was trying to put the drive shaft in the intermediate plate. Dave |
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| Bleyseng |
Nov 7 2005, 02:14 PM
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#128
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Aircooled Baby! Group: Members Posts: 13,036 Joined: 27-December 02 From: Seattle, Washington (for now) Member No.: 24 Region Association: Pacific Northwest |
I label the gears with black felt pen as I take them out, saves on time trying to figure out what is what. (IMG:http://www.914world.com/bbs2/html/emoticons/wink.gif)
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| McMark |
Nov 8 2005, 03:19 AM
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#129
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914 Freak! Group: Retired Admin Posts: 20,179 Joined: 13-March 03 From: Grand Rapids, MI Member No.: 419 Region Association: None |
Thank you Dave! Another great article for the Classics. (IMG:http://www.914world.com/bbs2/html/emoticons/smilie_pokal.gif)
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| ctc911ctc |
Aug 18 2020, 02:52 PM
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#130
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Senior Member Group: Members Posts: 933 Joined: 9-June 18 From: boston Member No.: 22,206 Region Association: North East States
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I just read this entire thread - twice and watched the Dr. Evil video (a few times)
Question @DNhunt , how did the tranny run after all of that work? Thank you, CTC911CTC |
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| 914werke |
Aug 18 2020, 04:52 PM
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#131
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"I got blisters on me fingers" Group: Members Posts: 10,911 Joined: 22-March 03 From: USofA Member No.: 453 Region Association: Pacific Northwest
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HOLY RESURRECTION! (IMG:style_emoticons/default/pray.gif)
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