 There sure are a lot of parts in a 901 box, Now I'm going to try to put them back in |
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| 914werke |
 Nov 5 2005, 11:15 AM
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#21
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"I got blisters on me fingers"  Group: Members Posts: 10,911 Joined: 22-March 03 From: USofA Member No.: 453 Region Association: Pacific Northwest 
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Dude I just start this myself!
Planned on just pulling one apart so I could clean the case, and inspect the internals at same time. Now Im VERY affraid, and In awe at the same time. Not sure I have the skills (or patience (IMG:http://www.914world.com/bbs2/html/emoticons/ohmy.gif) ) for this. |
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| Allan |
Nov 5 2005, 11:27 AM
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#22
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Teenerless Weenie Group: Members Posts: 8,373 Joined: 5-July 04 From: Western Mesopotamia Member No.: 2,304 Region Association: Southern California |
Nice work!!!
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| Tom Perso |
Nov 5 2005, 12:17 PM
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#23
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Crazy from the Cold... Group: Members Posts: 647 Joined: 8-August 03 From: Kalamazoo, MI Member No.: 1,003 |
Nice trick with the 6 penny nails. I HATE snap rings...
Tom |
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| J P Stein |
Nov 5 2005, 12:40 PM
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#24
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Irrelevant old fart Group: Members Posts: 8,797 Joined: 30-December 02 From: Vancouver, WA Member No.: 45 Region Association: None |
Ah, good....Dave is doing this.
I have an AX tomorrow then it's....ta da!...."winter project" time. (sometimes stretching into spring (IMG:http://www.914world.com/bbs2/html/emoticons/dry.gif) ) Amongst the items to be covered is installing a 'B' first gear. Since Dave will soon be an expert, he can come down & bail me out of the mess I'll make. If I work a bunch of OT, maybe a 904 mainshaft & a new 2nd (IMG:http://www.914world.com/bbs2/html/emoticons/wacko.gif) If I hit the lotto, an LSD (IMG:http://www.914world.com/bbs2/html/emoticons/rolleyes.gif) |
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| DNHunt |
Nov 5 2005, 04:20 PM
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#25
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Onto the pinion shaft. Just got back from a soccer game. This is the roller bearing at the flywheel end of the pinion shaft. It goes in the race I installed in the case. I drove it on with a piece of galvanized pipe on the race
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| DNHunt |
Nov 5 2005, 04:24 PM
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#26
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Next come the shims that help set pinion depth.
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| DNHunt |
Nov 5 2005, 04:26 PM
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#27
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
I had 3 shims in this box. I think there can be different numbers unlike the endplay shims on a type 4. The washer that goes next is on the bench
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| DNHunt |
Nov 5 2005, 04:31 PM
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#28
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
After that washer is 5th gear. One of the hard things is keeping everything in order. I used coat hangers to run through the center of everthing. Then I could just pull one thing off at a time. it worked really wel except for 1 set of gears. Watch and see if you can find the mistake. I'll let you know when you should be able to see it
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| DNHunt |
Nov 5 2005, 04:36 PM
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#29
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
There is a ridge on one side of 4th and 5th gear that butts up to the spacing collar between them. You can see it on the top of the gear near the splined shaft. Ah sh*t off to a wedding reception. Yes honey (IMG:http://www.914world.com/bbs2/html/emoticons/barf.gif)
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| DNHunt |
Nov 5 2005, 04:49 PM
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#30
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
4th gear with the ridge down facing the spacing collar
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| DNHunt |
Nov 5 2005, 04:50 PM
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#31
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Another washer
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| DNHunt |
Nov 5 2005, 04:52 PM
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#32
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Next comes the race for the roller bearing for the 3rd gear assembly.
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| DNHunt |
Nov 5 2005, 08:30 PM
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#33
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Roller bearing for 3rd gear goes on next. It just slips over the race
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| DNHunt |
Nov 5 2005, 09:05 PM
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#34
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Here's the roller bearing on the race ready to install the 3rd gear assembly (gear, brake band and blocks, dogteeth, syncro, and snap ring). All of the gears go on the shafts like this.
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| DNHunt |
Nov 5 2005, 09:07 PM
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#35
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
3rd gear assembly goes over the race and roller bearing with the dogteeth and snap ring up.
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| DNHunt |
Nov 5 2005, 09:09 PM
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#36
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Next is the slider hub for the 2nd and 3rd slider. Don't worry about which way it goes. There is no top or bottom so ram it home. (IMG:http://www.914world.com/bbs2/html/emoticons/sheeplove.gif)
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| DNHunt |
Nov 5 2005, 09:10 PM
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#37
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
2nd, 3rd slider fits on its hub. You can't miss with this.
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| DNHunt |
Nov 5 2005, 09:13 PM
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#38
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Next the 2nd gear race, roller bearing and gear assembly go on the shaft. The dogteeth point down toward the slider
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| DNHunt |
Nov 5 2005, 09:16 PM
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#39
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Another cone washer goes on next. You have to keep them in order cause they are all just a little different. 2nd gear is on the pinion shaft with the dogteeth pointed toward the slider (in this case down away from the camera).
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| DNHunt |
Nov 5 2005, 09:20 PM
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#40
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Finally, the race for the ball bearing in the intermediate plate. Once this is tapped down the pinion shaft is ready to go in the intermediate plate.
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