There sure are a lot of parts in a 901 box, Now I'm going to try to put them back in |
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There sure are a lot of parts in a 901 box, Now I'm going to try to put them back in |
DNHunt |
Nov 6 2005, 07:16 AM
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#61
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Pinion and drive shafts installed in the intermediate plate and ready for 1st gear.
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DNHunt |
Nov 6 2005, 07:48 AM
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#62
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
1st gear on the drive shaft is the gear then a washer, a castle nut secured with a roll pin. The flat surface of the gear faces away from the bearing.
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DNHunt |
Nov 6 2005, 07:49 AM
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#63
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
The pinion shaft ready for the 1st gear assembly
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DNHunt |
Nov 6 2005, 08:02 AM
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#64
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
A washer goes on the pinion shaft first
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DNHunt |
Nov 6 2005, 08:03 AM
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#65
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Just like the other gear assemblies a race goes on the shaft first
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DNHunt |
Nov 6 2005, 08:06 AM
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#66
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Then the roller bearing
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DNHunt |
Nov 6 2005, 08:07 AM
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#67
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Then the 1st gear assembly. Sorry about the fuzzy picture
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DNHunt |
Nov 6 2005, 08:09 AM
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#68
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Next is the slider hub.
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DNHunt |
Nov 6 2005, 08:12 AM
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#69
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
I got this slider used and it is in really good shape. The teeth are sharp and there is ver little wear
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DNHunt |
Nov 6 2005, 08:13 AM
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#70
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
The slider goes on with the teeth facing the first gear assembly. The bolt holds it all together.
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qa1142 |
Nov 6 2005, 09:15 AM
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#71
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Whiplash Group: Members Posts: 1,514 Joined: 1-June 04 From: Lake Zurich, Illinois Member No.: 2,140 |
Wow!
Move this to classics once this is done. |
DNHunt |
Nov 6 2005, 12:33 PM
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#72
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Shift forks, shafts and detents. I really like this part. People sure are clever.
I borrowed this pic from Royce. Thanks man. It shows the parts. The shift forks are not shown. A couple of things. The springs and balls on the right fit into a tube in the intermediate plate and you see the plug on the bottom of the transmission. They serve to center the transmission in neutral. They also prevent selection of 2 gears at once. You feel these somewhat (along with the compression of the syncro rings) when the shifter passes through neutral and especially when you select reverse. It works most of the time. I used a little all purpose grease to coat the parts as they can escape through the shift rod holes in the intermediate plate (and grease is usually good). I spent a while looking for 1 of the balls on the garage floor. The notch in the picture positions one of the shift forks. An 8mm bolt passes through the shift fork and engages this notch then threds into the other side of the shift fork. This notch is larger than the 8nn bolt so it allows the shift forlk some adjustment on the shaft. Tightening the bolt then clampd the shift fork to the shift rod. Ah, fork it, I can't explain it. Look at the pictures Attached image(s) |
DNHunt |
Nov 6 2005, 12:35 PM
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#73
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Start with the 4th, 5th shift fork on it's slider and then add parts.
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DNHunt |
Nov 6 2005, 12:37 PM
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#74
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Next I inserted it's shift rod.
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DNHunt |
Nov 6 2005, 12:39 PM
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#75
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Then I added the ball that is part of the detent in the tube.
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DNHunt |
Nov 6 2005, 12:43 PM
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#76
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
All these balls, springs, and rods go in this hole in the intermediate plate. Beware the balls can come out of the holes that the shift rods pass through. All purpose grease is tacky enough to slow them down. I had to get down on my hands and knees to find one of the little suckers.
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DNHunt |
Nov 6 2005, 12:44 PM
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#77
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Next comes a spring with the little rod inside it. Again grease.
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Aaron Cox |
Nov 6 2005, 12:46 PM
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#78
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Professional Lawn Dart Group: Retired Admin Posts: 24,541 Joined: 1-February 03 From: OC Member No.: 219 Region Association: Southern California |
as joe sharp said yesterday - the ball and stick game.
AA |
DNHunt |
Nov 6 2005, 12:48 PM
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#79
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Then comes the second ball. You shoud be able to see it in the tube if you look through the hole for the 2nd, 3rd shift rod in the intermediate plate. Did I say I like grease?
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DNHunt |
Nov 6 2005, 12:50 PM
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#80
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914 Wizard? No way. I got too much to learn. Group: Members Posts: 4,099 Joined: 21-April 03 From: Gig Harbor, WA Member No.: 598 |
Next I put the 2nd, 3rd shift fork on its' slider
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