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> Shall I say... 3.6?, my conversion thread ...
SirAndy
post Apr 3 2007, 11:59 PM
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another full day of car work. well, sort of. if McMark hadn't called me around 10am and woke me up, i would have slept all day ... (IMG:style_emoticons/default/biggrin.gif)

i went to a show last night and got home around 5:30am ... (IMG:style_emoticons/default/drunk.gif) (IMG:style_emoticons/default/aktion035.gif)

anyways, here are a few pics from today. we'll be putting in another full day tomorrow ...
(IMG:style_emoticons/default/smash.gif) (IMG:style_emoticons/default/welder.gif) (IMG:style_emoticons/default/sawzall-smiley.gif)


fixing the headlight supports. needs to be done before we build the oil-cooler shroud because once that is in, you won't be able to access that area anymore.

all cleaned up and in primer:

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the replacement supports, painted with guards red touchup paint:

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all nice new paint and someone's ugly head:

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antenna hole patch, note the layers of bondo & paint. we counted 6 coats of bondo/primer/paint! (IMG:style_emoticons/default/blink.gif)

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leaky rear window removed, needs some cleanup before the new window goes in. the PO had used RTV ... (IMG:style_emoticons/default/headbang.gif)

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cracked windshield removed, the new one will be installed this weekend:

Attached Image

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SirAndy
post Apr 4 2007, 12:09 AM
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we decided to mount the FI brain for the 3.6L in the front of the car, under the pass. side dash.

we cut a hole in the firewall and used the stock 993 engine harness and grommets. the wires will run on top of the center tunnel, but hidded under a custom tray and the console, the brain will be mounted flush under the passanger side dash.

here are a few pics from the test-fitting ...

harness going through the firewall:

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running on top of the center tunnel:

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and the brain under the dashboard. the final mounting will be higher and out of the way:

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and the view from the engine side of things:

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more pics tomorrow ...

Vielen Dank, Herr McMark!
(IMG:style_emoticons/default/pray.gif) Andy
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Hammy
post Apr 4 2007, 04:03 AM
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Andy, very cool. I like the brain mount.
Glad to see you and Mark getting near firing her up....
looks great.
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DEC
post Apr 5 2007, 12:03 PM
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Good job, Andy (IMG:style_emoticons/default/clap56.gif)

I like this kind of work. (IMG:style_emoticons/default/piratenanner.gif)

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SirAndy
post Apr 5 2007, 02:38 PM
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more pics ... (IMG:style_emoticons/default/boldblue.gif)


the money shot:

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fixing the rollcage. removed old tabs and welded in new ones:

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rear window channel primed and painted, ready for the new window:

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windshield channel cleaned, primed and painted. the new windshield is supposed to be delievered on sunday:

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(IMG:style_emoticons/default/popcorn[1].gif) Andy
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Justinp71
post Apr 5 2007, 02:42 PM
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Andy-
It looks like you have the 911 dash. Can we see some pics of that, where did you get the carbon fiber dash from?

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SirAndy
post Apr 5 2007, 02:48 PM
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we came up with something special for mounting the oil thermostat. (IMG:style_emoticons/default/stirthepot.gif)


first, we were planning on just running the oil lines through the rear firewall and mount the thermostat upfront.
but no matter how we were looking at it, the routing through the firewall (it's double-walled down low) just did not look clean.
so we thought about adding some sort of hard tubing between the double wall and have permanent fittings on each side.

well, looking at the thermostat, we already had what we wanted, so all we needed was to come up with an idea on how to mount it. (IMG:style_emoticons/default/idea.gif)

McMark made a steel box while i was cutting the tub. the box is just big enough to hold the thermostat.
the box will be welded into the tub and one side has a cover. the thermostat slides inside and the end-cover holds it firmly in place when attached.
the box is at an 45 deg. angle, which allows us to use 45 deg. fittings on each side which will have the lines run parallel to the longs towards the front and parallel to the firewall in the back.
(IMG:style_emoticons/default/smash.gif) (IMG:style_emoticons/default/smilie_pokal.gif)


the holes:
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the box:
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the thermostat in the box:
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test fitting the assembly. the box will be seamwelded into the tub:
Attached Image


(IMG:style_emoticons/default/welder.gif) (IMG:style_emoticons/default/wub.gif) Andy
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SirAndy
post Apr 5 2007, 02:52 PM
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QUOTE(Justinp71 @ Apr 5 2007, 12:42 PM) *

It looks like you have the 911 dash. Can we see some pics of that, where did you get the carbon fiber dash from?


yes. it's from Getty Design. do a search here, there was a post quite a while ago with tons of pictures ....
(IMG:style_emoticons/default/bye1.gif) Andy
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r_towle
post Apr 5 2007, 04:35 PM
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so,
from what I can tell, you have no 914 to drive this year....yet.

and then you will have two 914/6...one will be factory CW and one will be OMG fast.

Rich
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SirAndy
post Apr 5 2007, 05:56 PM
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QUOTE(r_towle @ Apr 5 2007, 02:35 PM) *

and then you will have two 914/6...one will be factory CW and one will be OMG fast.


that is in fact the plan ...
(IMG:style_emoticons/default/biggrin.gif) Andy
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grantsfo
post Apr 6 2007, 07:56 AM
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Great work Andy! Looks like it is turning out very nice. That car is going to be wicked fast.

This post has been edited by grantsfo: Apr 6 2007, 08:01 AM
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horizontally-opposed
post Apr 6 2007, 03:44 PM
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QUOTE(SirAndy @ Apr 5 2007, 04:56 PM) *


that is in fact the plan ...
(IMG:style_emoticons/default/biggrin.gif) Andy



O brother, where art thou? (IMG:style_emoticons/default/biggrin.gif)

the 914-6 GT cause calleth!

pete

P.S. I now have red 914 envy....that cooling line setup alone is KILLIN me!
(IMG:style_emoticons/default/drooley.gif)
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SirAndy
post Apr 9 2007, 01:58 PM
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the mufflers arrived! (IMG:style_emoticons/default/piratenanner.gif)

many, many thanks to dan callicott from Callicott Motorsports. (IMG:style_emoticons/default/pray.gif)
i owe you a few nice cold brewskies ... (IMG:style_emoticons/default/beer.gif)


me likes shiny parts ...
(IMG:style_emoticons/default/wub.gif) Andy


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r_towle
post Apr 9 2007, 02:33 PM
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QUOTE(SirAndy @ Apr 9 2007, 03:58 PM) *

the mufflers arrived! (IMG:style_emoticons/default/piratenanner.gif)

many, many thanks to dan callicott from Callicott Motorsports. (IMG:style_emoticons/default/pray.gif)
i owe you a few nice cold brewskies ... (IMG:style_emoticons/default/beer.gif)


me likes shiny parts ...
(IMG:style_emoticons/default/wub.gif) Andy


I think you are an AI program who has successfully gone out on the Internet and created this story about a 914 with a motor from another car based upon some pictures you found at many different web site...

I think that a live shot, video and possibly some audio of the engine and your imaginary friend McMark would help to disprove these allegations...

Rich
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Eric Taylor
post Apr 9 2007, 04:54 PM
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Andy - I love the way that thermostat is going to give you a clean look. I was wondering how the thermostat works though. Is is regulated by the temperature of the oil or the air out side it? I guess the way you did it would make me think oil, but I'm not sure

Eric
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SirAndy
post Apr 9 2007, 05:05 PM
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QUOTE(Eric Taylor @ Apr 9 2007, 02:54 PM) *

Andy - I love the way that thermostat is going to give you a clean look. I was wondering how the thermostat works though. Is is regulated by the temperature of the oil or the air out side it? I guess the way you did it would make me think oil, but I'm not sure


yes, oil it is. it has a bypass valve, so when the oil is cold, it goes back to the tank right away. once it reaches a certain temperature (i *think* 175), it'll open and let the oil flow through the front cooler.

i've seen a lot of different installs, most people put the thermostat in the front trunk, near the cooler.
to me, that didn't make much sense. you're pushing a lot of cold oil around with that setup.
i think the thermostat should be as close to the engine as possible. less cold oil to push around and quicker response time to a warming up motor ...

(IMG:style_emoticons/default/bye1.gif) Andy
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GTeener
post Apr 10 2007, 06:55 PM
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(IMG:style_emoticons/default/clap56.gif) Looks like you're making good progress. Congrats and thanks for sharing (IMG:style_emoticons/default/beerchug.gif)
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Eric Taylor
post Apr 10 2007, 07:02 PM
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Thanks for the reply andy- I was thinking about the engine warmth the same way you were, but I also had seen most of them mounted in the front trunk. Good to know, to me it would make sense to mount it closer to the enginge for optimal oil cooling too.
Eric
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SirAndy
post Apr 19 2007, 01:00 AM
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moah pix ... (IMG:style_emoticons/default/piratenanner.gif)


got the thermostat box all welded in and primed and painted:

Attached Image


test fitting of the mufflers:

Attached Image


more progress tomorrow ... time for a few brewskies ...
(IMG:style_emoticons/default/beerchug.gif) Andy
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rick 918-S
post Apr 19 2007, 08:58 AM
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(IMG:style_emoticons/default/thumb3d.gif) (IMG:style_emoticons/default/popcorn[1].gif)
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