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> More hard core tranny porn, Nicest one yet!
Dr Evil
post Jul 14 2006, 09:38 AM
Post #21


Send me your transmission!
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QUOTE(Racer Chris @ Jul 14 2006, 07:28 AM) *

That's nice!
It will be a perfect complement to the SDS injected RAT 2270 being installed in the creamsicle LE.
Thanks Mike!


Thanks, Chris. I am glad you like it. What you said is a real complement (IMG:style_emoticons/default/biggrin.gif)
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scottb
post Jul 14 2006, 10:27 AM
Post #22


who wants a PEZ?!
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HEY!!

i thought you said mine was the best trany.... i feel so used. (IMG:style_emoticons/default/dry.gif)


that is a nice piece of work i must admit... (IMG:style_emoticons/default/beerchug.gif)
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Dr Evil
post Jul 14 2006, 10:50 AM
Post #23


Send me your transmission!
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Yours WAS the best tranny, until this one came along all DRAINED and CLEANED and with an aluminum intermediate plate to put in it.

I still love your tranny......I just love this one a little more. Its not you, its me (IMG:style_emoticons/default/biggrin.gif)
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fitsbain
post Jul 14 2006, 11:11 AM
Post #24


Ask me if my car has rust!!!
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LOL

And mine is just dirty. (IMG:style_emoticons/default/confused24.gif)

I didn't even know you would be taking it.

(IMG:style_emoticons/default/biggrin.gif)

But still you get a

(IMG:style_emoticons/default/smiley_notworthy.gif)

and

(IMG:style_emoticons/default/pray.gif)


For our help and all the work you do.
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Dr Evil
post Jul 14 2006, 11:31 AM
Post #25


Send me your transmission!
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Dirty, and has painful memories attached to it....or have you forgotten dropping it on my foot already (IMG:style_emoticons/default/dry.gif) (IMG:style_emoticons/default/wink.gif)
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turboman808
post Jul 14 2006, 12:39 PM
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QUOTE(Dr Evil @ Jul 14 2006, 08:50 AM) *

Yours WAS the best tranny, until this one came along all DRAINED and CLEANED and with an aluminum intermediate plate to put in it.


Yeah you'll forget all about them when you get your hands on my magnesium tranny with external oil cooler (IMG:style_emoticons/default/biggrin.gif)

Seriously me thinks I probably need synchros at some point. And the way I keep knicking gears I may need those too.
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Dr Evil
post Jul 14 2006, 12:43 PM
Post #27


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Nope, you should defiently not need gears. If you look in trhe first few pics you will see that the gears are always intermeshed unless something catasrtophic happens. The grinding you are hearing is you selector sleeve and your synchro teeth not playing nice because your synchro bands are probably shot. Once they start to grind, and you are sure it is not the various bushings or adjustments causing it, it is wiser to take the tranny apart at that time. The longer you wait the more expensive the parts are gonna be to replace.
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JeffBowlsby
post Jul 14 2006, 01:27 PM
Post #28


914 Wiring Harnesses
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Mike, you are a real asset to the 914 community and your innovative 'send me just the gear stack so I can save us both hassle' is awesome. Your enthusiasm about trannys is admirable...keep up the energy. Once you start working on people for a living, will this fine service disappear? I hope not, you have a tranny reputation that is golden...When I need tranny service you have my bizness...

Your comments about cleanliness are right on too, I see the same thing with my harness work. People send me dirty cores all the time and thats ok, becasue I just cut them up anyway. But when someone wants a repair, it makes our job so much easier if the 'patient' is clean to begin with and we appreciate it when the customer goes to the trouble to clean it up. We dont have to charge them just for cleaning...and I tell my customers that before they ship their harnesses to me.
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Dr Evil
post Jul 14 2006, 02:03 PM
Post #29


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Jeff, the feeling is totally mutual (IMG:style_emoticons/default/biggrin.gif) I have always admired your work and the value it is to our community. Seems like we could both use a prep nurse (IMG:style_emoticons/default/wink.gif) I am going to do this service until I can not do it any more. Same with the CV bolts. School and such will cause volume to decrease, but I do not intend to stop.

Thanks again for the kind words, ya made my day (IMG:style_emoticons/default/thumb3d.gif)
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IanStott
post Jul 14 2006, 08:29 PM
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What do you use to get the filler and drain plugs/bolts free?

IanStott
Moncton
Canada
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ChrisFoley
post Jul 14 2006, 08:39 PM
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A big-ass Allen wrench. (IMG:style_emoticons/default/biggrin.gif)
17mm I think.
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IanStott
post Jul 14 2006, 09:03 PM
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I've been squirting mine with penetrating fluid for the last 5 days and they won't budge. I am hesitant to put heat to it, any suggestions?

Ian Stott
Moncton
Canada

PS. Who is a good source for the exhaust stud bolts? Are some better than others?
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Aaron Cox
post Jul 14 2006, 09:07 PM
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get a cool 17mm hex ket socket.

1/2 drive.

then, replace with NEW 911 style ones which are a 19mm bolt head....
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Ctrout
post Jul 14 2006, 09:49 PM
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I actually used an Allen socket thing. 3/8 drive. Couldn't find an Allen wrench that big.
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ChrisFoley
post Jul 14 2006, 10:09 PM
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I have had to use a long pipe on my allen wrench a few times before.
Avoid using heat on a magnesium gearcase.
The thread is tapered so it will get easier quickly, once you break it free.
I think a lot of people over-tighten these plugs.
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clarkcou
post Jul 15 2006, 11:37 AM
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How does one get the magnesium case looking so good (without painting)?

I have not had great results with Fantasik, engine degreaser, carb cleaner, or brake cleaner.
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Brad Roberts
post Jul 15 2006, 11:44 AM
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Media blasting

I have a question:

Why do we need billet intermediate plates?

I have never seen one fail?

The bearings are held in with a plate?

I have used them and installed 20-30, but never really saw a need for it??

Do we use them because *somebody* told us too?

I have had issues with the shift rods hanging up in the billet when the tranny is hot.


Just curious.



B
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Dr Evil
post Jul 17 2006, 08:40 PM
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Clarkcou, you can heat the tranny with a torch. Do not get it red hot obviously, but I have yet to set one on fire.....soon I am gonna do a myth busters ont he flamability of the alloy. After my test Wed...

B,
I actually agree that I do not see the reason for the aluminum plate other than it looks really cool. Not $500 cool, but cool.
I have yet to see a tranny have an issue like described in the sales brocures. I have seen trannies with the teeth completely gone from 4 of the gears and the intermediate plate was still intact. I would be very interested in hearing about anyone with failures such as noted in the sales hype for these just to beter inform anyone who would ask me.
But, if someone wants one I will install it.

Back to studying.....
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John
post Jul 17 2006, 08:57 PM
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member? what's a member?
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QUOTE
Why do we need billet intermediate plates?


We need them when the bearing races spin freely in the original intermediate plate and or the holes become egg shaped.

The steel (or cast) retainer does keep the races from falling out of the intermediate plate when the bearing bores are too large, but it does not prevent the races from spinning.

I have also seen 901/914 gearboxes with pinion shaft races loose in the case.

These are old trannies and some have been abused on the track with larger (2.7 +) 911 engines for years before failure. Once they start failing, they are junkyard material.

In other words, we need the aluminum intermediate plates when the orig intermediate plate will no longer retain the bearing race, while at the same time, the remaining trans case will retain the pinion and main shaft races. Otherwise, we need to source a different trans case to start with.


just my 0.02 from rebuilding more than my share of gearboxes.
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Red-Beard
post Jul 18 2006, 05:48 AM
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"Ya canna change the laws of Physics"
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I think my tranny rebuild article is still up and running, which describes how to yank the gear stack while the tranny is still in the car.
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