Bringing out the dead |
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Bringing out the dead |
Rocket Man |
Sep 5 2008, 08:20 PM
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#346
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Newbie Group: Members Posts: 2 Joined: 31-August 08 From: Dayton, Ohio Member No.: 9,486 Region Association: Upper MidWest |
Jeff,
Awesome work and great thread… (IMG:style_emoticons/default/smilie_pokal.gif) you have inspired me. I have a couple of questions to help me determine where to re-start on my garage queen teener. 1. Where did you find the factory tolerance info on the starting page of your thread, quoted below? “Keep in mind that tolerances for the 914 were 7-9mm from the factory so anything you can do to make it better is worth it.” Is this info documented anywhere, and do the tolerances include door gaps and hood-fender gaps? My rear trunk lid to fender gap gets wider on both sides going from the back to the front…I suspect it could be from a questionable fender flaring process from the PO. 2. Is there a preferred way to remove/separate parts that have previously been seam welded rather than spot welded together, such as a previously replaced battery box or front fender, without damaging either the part being removed, or the part it is removed from? A battery box is not so valuable, but a front fender is. I want to remove and re-use the fender, and do it right, unlike the PO. Thanks, and keep your progress updates coming. |
Eric_Shea |
Sep 5 2008, 08:58 PM
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#347
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PMB Performance Group: Admin Posts: 19,289 Joined: 3-September 03 From: Salt Lake City, UT Member No.: 1,110 Region Association: Rocky Mountains |
QUOTE Eric, a gt cooler shroud would fit fine. The tubular structure is wider and higher than the f/g piece. That's what I was thinking. There might be hope for a suspension tie-in for me yet. |
Jeff Hail |
Sep 12 2008, 02:44 PM
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#348
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Attached image(s) |
r_towle |
Sep 12 2008, 02:49 PM
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#349
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Custom Member Group: Members Posts: 24,704 Joined: 9-January 03 From: Taxachusetts Member No.: 124 Region Association: North East States |
What did Jeff do this week???
Inquiring minds want to SEE Rich |
Jeff Hail |
Sep 13 2008, 09:00 PM
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#350
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
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Jeff Hail |
Sep 13 2008, 09:03 PM
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#351
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Bits and pieces done today.
Repaired and sectioned a piece at bottom of the front wheelhouse. Crap I couldnt even find the seam when I was done. Closed the antenna wire hole. I swear that had one purpose! To leak! Just had to stick my finger in the wet primer. Nope not dry yet! Attached image(s) |
Jeff Hail |
Sep 13 2008, 09:05 PM
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#352
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Lower left front wheelhouse. Not bad. Little piece to replace.
Attached image(s) |
Jeff Hail |
Sep 13 2008, 09:17 PM
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#353
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Front left floor is not as bad as I first thought. The pedal base is all good steel.
Just to the left where I cut the dead foot out is easily repaired. Attached image(s) |
Jeff Hail |
Sep 13 2008, 09:38 PM
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#354
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
One thing I did notice is two cracks in the sheetmetal where the suspension crossmember hump is. I saw these from underneath the body. This required removal of the dead foot to access the area. The cracks are clean and appear to be from the forming process not stress.
When sheetmetal is formed in a die the edges/bends need to be smooth or polished otherwise the metal will not draw smoothly and thin out at the bend. Wax or lube used during the forming process also helps a lot. This will eventually split open. Any of you guys who reload will understand. Try sizing a case without lube. I will need to media blast this area clean. Fab the pieces and as Shea would say "do that welding thing I do". Water entry did not help this area. Although that came from the cowl above. Surprisingly the steel is in good condition with the exception of what I cut out. Attached image(s) |
Jeff Hail |
Sep 18 2008, 12:57 AM
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#355
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Cut and trimmed the front floor footwell. Media blasted the surface flash.
Easier to do the repair in two pieces (actually 3) The piece just to the left of the pedal box is an easy part to make. Just a rectangle cut to size and burn it in. Attached image(s) |
Jeff Hail |
Sep 18 2008, 12:59 AM
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#356
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
The second piece to the left of that took some "beating". My beating bag of choice.
Attached image(s) |
Jeff Hail |
Sep 18 2008, 01:01 AM
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#357
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Cut the template
Attached image(s) |
Jeff Hail |
Sep 18 2008, 01:02 AM
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#358
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Piece #1 clamped and ready for fire.
Attached image(s) |
Jeff Hail |
Sep 18 2008, 01:04 AM
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#359
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Piece #2
Attached image(s) |
Jeff Hail |
Sep 18 2008, 01:07 AM
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#360
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Ran out of daylite. Piece #2 will be burned on Thursday.
Attached image(s) |
Jeff Hail |
Sep 19 2008, 06:02 PM
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#361
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
OBJECTS MAY APPEAR CLOSER THAN THEY APPEAR
Nice 914 on the 5 Fwy at Valencia Blvd today Attached image(s) |
Jeff Hail |
Sep 23 2008, 09:26 PM
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#362
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Not bad...
Attached image(s) |
Twystd1 |
Sep 23 2008, 10:35 PM
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#363
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You don't want to know... really..... Group: Members Posts: 2,515 Joined: 12-September 04 From: Newport Beach, California Member No.: 2,743 |
Jeff.
You gunna be at your house next weekend? And do you need any help for a few hours? Clayton |
Jeff Hail |
Sep 24 2008, 12:59 AM
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#364
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
Jeff. You gunna be at your house next weekend? And do you need any help for a few hours? Clayton Long time no hear Clayton! Glad to know you are still lurking in the shadows. I hope all is well my friend. How is the beach life these days? I'm in cruise mode right now. Can't say I will be home or not. You never know? (Post edited due to foresight) |
Jeff Hail |
Sep 30 2008, 09:55 PM
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#365
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Senior Member Group: Members Posts: 1,141 Joined: 3-May 07 From: LA/ CA Member No.: 7,712 |
This evenings fabrication.
pedal board support to replace the old rusted one I cut out. Attached image(s) |
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