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> Starting a 1973 restoration, Restoring a left for dead $500 914...
FourBlades
post Jan 18 2009, 04:15 PM
Post #161


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Had a few minutes today to weld up the passenger sail.

Attached Image

Still needs another small patch.

John
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FourBlades
post Feb 3 2009, 05:32 PM
Post #162


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The cleanup continues. Ground the passenger sail panel.

Attached Image

Seam sealed the engine bay and passenger area. I really globbed the sealer on.
The so called brushable sealer is really a pain to put on neatly.

Attached Image
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FourBlades
post Feb 3 2009, 05:37 PM
Post #163


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Fitted the really nice door I got from SMG914. Thanks man, I wish you had a
passenger door to match it. (IMG:style_emoticons/default/biggrin.gif) I am going to have to weld a bunch of holes
in the skin of my passenger door.

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Removed all the last bits of trim to get ready for painting!!! Gonna have some
time off work here soon and I want to get this thing painted.

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I have a buncha questions about painting I will post in a different thread.

John
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AgPete139
post Feb 4 2009, 11:36 PM
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Wow, and wow. Projects like these inspire me...nice job, man. (IMG:style_emoticons/default/pray.gif) You'll have patience with the rusting. Wow. Keep it up!


Pete
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FourBlades
post Feb 6 2009, 05:08 PM
Post #165


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Spent 6 hours today fixing my passenger door. I sand blasted the inside as much
as I could to remove all the rust. There were 5 areas which had rusted through.

The PO thoughtfully fixed this hole by putting on a layer of plastic tape and then
painting over it. (IMG:style_emoticons/default/mad.gif)

Any newbie knows you need at least 2 layers of tape for it to be considered a
permanent repair. (IMG:style_emoticons/default/laugh.gif)

Remember this when you are inspecting that newly painted car that is for sale.
This atrocity was actually pretty well hidden unless you looked for it.

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I hope it does not hurt the "originality" of the car by not repairing it again with
tape, but I thought maybe metal would be better.

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Using tape behind the patch helps hold it flush. This works better than taping
on the top of the patch because the mig wire just pushes the patch off the tape
that way. Welded and ground it down.

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Fixing some other holes.

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Ground them.

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I was using an air gun to cool the welds as I went, but I must have overheated
the door skin because I ended up warping it nicely. There are a couple high
spots and one big oil canned spot. I tried shrinking it with a propane torch and
wet rag but it did not help much.

So how do I shrink these spots?

John

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rjames
post Feb 6 2009, 07:04 PM
Post #166


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QUOTE
So how do I shrink these spots?

Metal shinking disc? At least I've seen it done that way in other restos.
Just found a link: Linky


One question, which will undoubtedly show my ignorance- What dictates when seam sealer should be used?

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sean_v8_914
post Feb 7 2009, 11:52 AM
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that link just cost me an hour (IMG:style_emoticons/default/wink.gif)
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FourBlades
post Feb 7 2009, 05:32 PM
Post #168


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Those shrinking disks scare me. I have heard of them exploding and cutting
people up badly. Maybe that is just me being paranoid.

I tried using acetylene and managed to remove the oil canning (think pressing in
on the metal and it snapping back out) but could not completely flatten it. This
is partly because you can't get to the back of the panel due to the door beams
but mostly due to the fact that I don't know what I am doing.

Seam sealer: I believe you use it on all welded seams except the outside skin
of the car. The layers of the paint job should protect these seams from water.

John
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jc914
post Feb 7 2009, 06:11 PM
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(IMG:style_emoticons/default/beerchug.gif) (IMG:style_emoticons/default/popcorn[1].gif) I keep on looking at your post once again amazing work
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FourBlades
post Feb 8 2009, 04:43 PM
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Passenger tail light opening was horribly rusted. I cut it out and made a
replacement piece. This took a hour or so to make using the flimsy little
brake I have.

Attached Image

Clamped a piece of flattened, copper pipe behind the seam. I really tried to
weld slowly to avoid warping this thin sheet metal.

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Put on a few tacks, stop, take a picture, wait a while.

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Keep on until it is fully welded.

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Slowly welded the rest. Using a copper backer makes a really big difference.
I like to use a lot of clamps to also take up some of the heat.

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Test fit the tail light. I needed to do some trimming and hammering to make
it fit like this.

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Painted and ready to rust out all over again.

Attached Image

John

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MDG
post Feb 8 2009, 04:49 PM
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"Painted and ready to rust out all over again."

(IMG:style_emoticons/default/laugh.gif)

if it does, with your skills the rust won't stand a chance. This project is an inspiration - fantastic stuff man!

mike
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FourBlades
post Feb 11 2009, 09:16 PM
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You call this a rust spot??? Pfffftttt!

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I guess I have to fix it...

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All welded and grounded up. Checking the tail light fit.

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Wow, the tail lights and trunk lid still fit.

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Now working on stripping the old paint and troweling on the bondo.

If you are using crumpled up newspaper to fill in a dent, does it matter if you
are using those shiny ad inserts or is only regular news print considered a
concours repair? (IMG:style_emoticons/default/piratenanner.gif) (IMG:style_emoticons/default/aktion035.gif) (IMG:style_emoticons/default/rolleyes.gif)

Ha ha, ok, so that was a joke, I know you should only use Road and Track
magazines.

John

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MDG
post Feb 11 2009, 09:58 PM
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Attached Image

not only does your work continue to amaze . . .


it appears you've trained your car to levitate (IMG:style_emoticons/default/blink.gif)

huh, could this be the end of jackstands!?!
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FourBlades
post Feb 12 2009, 08:54 AM
Post #174


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Ha ha, Michael, actually it looks high because I got it sitting on 22s. (IMG:style_emoticons/default/av-943.gif)

How has TO been this winter? I love Ontario but its a little too cold for me...

John
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MDG
post Feb 12 2009, 09:55 AM
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QUOTE(FourBlades @ Feb 12 2009, 09:54 AM) *

Ha ha, Michael, actually it looks high because I got it sitting on 22s. (IMG:style_emoticons/default/av-943.gif)

How has TO been this winter? I love Ontario but its a little too cold for me...

John


hey John, had a ton of snow in January - more than usual for this area. Now it's typical February slop; mid 40's - rain/snow/rain . . . it's one big puddle - at least it'll help wash away some of the salt (IMG:style_emoticons/default/dry.gif)

my dad is down in Naples - lucky bastard.

your car is coming together great!

m.
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carr914
post Feb 12 2009, 10:19 AM
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QUOTE(FourBlades @ Feb 3 2009, 06:37 PM) *

Fitted the really nice door I got from SMG914. Thanks man, I wish you had a
passenger door to match it. (IMG:style_emoticons/default/biggrin.gif) I am going to have to weld a bunch of holes
in the skin of my passenger door.

Attached Image


John



That's because I beat you to the passenger door. It's on my Six. So we have another connection. (IMG:style_emoticons/default/biggrin.gif)

T.C.

you can just see the Tangerine door in my Signal Orange car in this pic

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PanelBilly
post Feb 12 2009, 11:58 AM
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Your making me want to start another project, The stage you in is so much fun. Turning old into new, its like art with metal.

Sigh, I guess I need to finish the two cars I have in the shop first.
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FourBlades
post Feb 12 2009, 04:22 PM
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This is a fun stage. Its only taken 15 months of work to get here too. (IMG:style_emoticons/default/biggrin.gif)

T.C. if you wake up one morning and your passenger door is gone then you
will have a pretty good idea where it went. Seriously, the door Steve gave me
is almost too nice for my Frankenfourteen.

I refurbished my old passenger door. It took about 4 or 5 hours and about
a gallon of bondo to smooth it out, ok, maybe a quart. (IMG:style_emoticons/default/blink.gif) This is the
door I was welding on a few days ago.

I used my new fuji turbine sprayer for the first time and managed to put a
nicely orange peeled couple coats of epoxy primer on it.

Here it is resting on the IMSA car to keep it out of the weather. It looks better
in the picture than in reality.

Attached Image

John




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ConeDodger
post Feb 15 2009, 11:01 AM
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Ummmmm Wow! (IMG:style_emoticons/default/drooley.gif) (slinks away in shame)
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jimkelly
post Feb 15 2009, 03:57 PM
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(IMG:style_emoticons/default/pray.gif) (IMG:style_emoticons/default/pray.gif) (IMG:style_emoticons/default/pray.gif) (IMG:style_emoticons/default/pray.gif) (IMG:style_emoticons/default/pray.gif) (IMG:style_emoticons/default/pray.gif)

(IMG:style_emoticons/default/aktion035.gif)
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