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> The Doc's tranny waggin'
Dr Evil
post Feb 2 2010, 11:15 PM
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The tins are just mocked up and will be finalized once the engine is fremoved again for finalization.
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Dr Evil
post Feb 2 2010, 11:16 PM
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And with foam seal. I am using a $3 pack of insulation from wally world.


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Dr Evil
post Feb 3 2010, 02:26 AM
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I think the filter I am using is a 14x3. If I can get a 14x2, which is the smallest I can find in the 14" dia size, then I will be pretty well off with the current setup. I do not wish to lower the engine one inch simply to change the damn filter (IMG:style_emoticons/default/rolleyes.gif)

Next trip should find the pass side tin done (the sides are very easy), and the rear one started (maybe finished, but it is gonna need some engineering).
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zymurgist
post Feb 3 2010, 06:08 AM
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Ever see this air cleaner? It's not cheap, but it may give you the clearance you need.

Holley Low Profile Air Cleaner
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Dr Evil
post Feb 3 2010, 11:26 AM
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Ya, I saw that last night on my search for a filter element. It is nice, looks cool, and costs way too much. Since I eventually plan to go FI, CIS, or some other injection, I dont want to drop that kind of coin on the air filter housing. Maybe I can fab some bastardized version of that up? Probably easier to find the 2in tall element.
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zymurgist
post Feb 3 2010, 11:31 AM
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I hear ya. I rejected the same filter for my Corvette because of the expense, and also because I think it's butt fugly. I found a little bitty air cleaner that just barely fits under the stock hood. I'm pretty sure it uses a 2 inch element as well.
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Dr Evil
post Feb 3 2010, 11:47 AM
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I will try NAPA when I check next. They are smarter than the other parts stores and can search without needing a vehicle type. I know that there are 14x2 filters out there, google says so, but I dont want to buy one over the net if I can just get one down the street.
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Dr Evil
post Feb 3 2010, 12:47 PM
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I see that Mr Gasket has a 1480a that is 14x2. Lets see if I can get it from NAPA or other FLAPS locally. I would love to find one shorter than 2", but so far no luck.
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VaccaRabite
post Feb 3 2010, 01:58 PM
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If you were planning on coming over tonight, last nights snow is pretty much gone. You should be clear to work. My shoveling this morning was not needed, as everything melted as soon as the sun came out.

Zach
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Andyrew
post Feb 3 2010, 02:06 PM
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Your air cleaner element can also be modified to fit...

I had the same issue with mine on my V8, I took the lower piece and turned it upside down, got a shot bag on the bottom and hit around it with a hammer to make it more "lowered" I had to lopside it due to the throttle linkage but I moved it down about an inch.
Basically stretching the metal and lowering the air cleaner onto the carb more


Something to consider.
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Dr Evil
post Feb 3 2010, 02:48 PM
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QUOTE(Andyrew @ Feb 3 2010, 03:06 PM) *

Your air cleaner element can also be modified to fit...

I had the same issue with mine on my V8, I took the lower piece and turned it upside down, got a shot bag on the bottom and hit around it with a hammer to make it more "lowered" I had to lopside it due to the throttle linkage but I moved it down about an inch.
Basically stretching the metal and lowering the air cleaner onto the carb more


Something to consider.


I already bought a filter housing that was dropped an inch. They make them stock and cheap. The 14" was needed to clear all the stuff under it. Here is the link to the one I have.
http://www.summitracing.com/parts/SUM-G3001K/

NAPA has a filter that is 14x1.5. Now I need to see if 1.5 is not too short. Also, I need to see if the ID of the filter housing I have is 12". If it is I have a filter (IMG:style_emoticons/default/smile.gif)
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Dr Evil
post Feb 3 2010, 02:49 PM
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QUOTE(Vacca Rabite @ Feb 3 2010, 02:58 PM) *

If you were planning on coming over tonight, last nights snow is pretty much gone. You should be clear to work. My shoveling this morning was not needed, as everything melted as soon as the sun came out.

Zach


Not tonight. I need to do homework on Wed nights. Maybe tomorrow.
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Dr Evil
post Feb 3 2010, 03:07 PM
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Here is the one from NAPA, I just ordered it. They dont make me prepay so what do I have to lose. This may solve a lot of issues.
http://www.napaonline.com/Search/Detail.as...2100_0071361101
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Dr Evil
post Feb 4 2010, 11:19 PM
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So today was pretty productive. I knew that the next few days would be boogered by snow so I worked to get to a point where the engine could come out. That just meant that I needed to get the rest of the tin done, which I did. I resolved the air filter issue, but I will elaborate on that separately, it deserves its own explanation. The tin will not be completely air tight in the rear due to the way the engine and all the shit back there is. It will be tight enough, though. I do not foresee any issues.

This was the situation/weather today:
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A better shot of the adjusted engine height:
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Dr Evil
post Feb 4 2010, 11:21 PM
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Tin sections
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Dr Evil
post Feb 4 2010, 11:26 PM
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More tin
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I have a piece that goes in front of the pulley and connects to the two sides. The cardboard section will be replaced with metal, of course. The tin needs to be finished with the engine out so I can do the fine tuning.
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Dr Evil
post Feb 4 2010, 11:31 PM
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Now, the air filter was too damn big so I found one that was only 1.5" tall.
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BUT, it was too short. The top cover was hitting the carb top. (IMG:style_emoticons/default/dry.gif)
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Sooooo, I went to the flaps and sourced a different assembly. Notice how much of the all thread is now sticking out (IMG:style_emoticons/default/smile.gif)
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Dr Evil
post Feb 4 2010, 11:34 PM
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Final air cleaner. I have another filter that came with the new housing that is only .25 taller if I need it. For a /6, I dont think so, though.


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VaccaRabite
post Feb 5 2010, 07:10 AM
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Awesome! With the new housing I don't think that you will be lacking for airflow.

The other option, which I am glad we won't have to do, was cutting the intake runners about 1cm and re welding them. You had the space above the pulley, but it would have made changing belts a real PITA.

Zach
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scotty b
post Feb 6 2010, 07:17 PM
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rust free you say ?
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For all you bay window breadbox freaks

http://cgi.ebay.com/ebaymotors/Volkswagen-...5fCarsQ5fTrucks

KILLER (IMG:style_emoticons/default/aktion035.gif)

http://cgi.ebay.com/ebaymotors/Volkswagen-...5fCarsQ5fTrucks
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